Tuesday, September 22, 2026
RecallGazette

Vehicle problems, recalls & safety intelligence

2023 Chevrolet Bolt EV problems & reliability

60 owner complaints filed with NHTSA for the 2023 Chevrolet Bolt EV, alongside 3 safety recall campaigns. Last verified Sep 22, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.

Owner complaints
60
Recall campaigns
3
Fire reports
1 (2%)
Crash reports
8 (13%)

Each complaint is counted once (by NHTSA case number), even when it names several components.

NCAP overall rating
5 / 5 stars
Front 5 / 5 · side 5 / 5 · rollover 5 / 5
EPA fuel economy
120 MPG combined
City 131 · highway 109 (typical trim)
Service bulletins (TSBs)
363
Manufacturer communications on file
Defect investigations
0
NHTSA ODI probes naming this model year

3 complaints report injuries (5 injured).

Federal crash records (FARS 20202023): 2023 Chevrolet Bolt EV vehicles were involved in 2 fatal crashes with 0 occupant deaths. Involvement counts are not adjusted for how many are on the road and do not imply fault or a vehicle defect.

Most reported problems

ComponentComplaints
Electrical System17
Steering17
Unknown / Other9
Service Brakes8
Fuel/propulsion System7
Exterior Lighting6
Air Bags5
Engine4
Back Over Prevention3
Power Train3

Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.

All 20 reported components →

Common symptoms owners describe

Keyword analysis of complaint narratives; one complaint can describe several symptoms.

Complaints by incident year

22
23
24
25
26

What owners report

  • Both front wheel drive shaft anti-click washers on my 2023 Bolt EV fractured at 18,269 miles. The failure caused a repeatable click/clunk from the front of the vehicle on torque application — accelerating from a full stop, from a slow roll under 5 mph, or accelerating out of a coast at about 20 mph. A Chevrolet dealer…

    Power Train · filed Sep 15, 2026

  • known issue with " anti click washer on Bolt EV " and resulting damage to related components can cause loss of control acceleration, stopping and major damage and cost, no warning lights or TSB other than for previous gen but same design and same defect, inspected by dealer shows broken anti click washer and damage to…

    Unknown / Other · filed Aug 14, 2026

  • The vehicle suffers from severe, unresolvable electrical failures causing recurring loss of propulsion, shifting lockouts ("No Driving Conditions" / stuck in Park), complete exterior lighting failures, and loss of communication with the Restraints Control Module (RCM) and airbag impact sensors. The primary failure…

    Service Brakes · filed Aug 1, 2026

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Technical service bulletins

363 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2023 Chevrolet Bolt EV. The 10 most recent:

  • This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

    PIP4902W · Service Bulletin/Repair Instructions · issued Sep 4, 2026

  • This Preliminary information communicates to dealer to perform a MEC reset for wireless projection issues

    PIC6551C · Service Bulletin/Repair Instructions · issued Aug 20, 2026

  • Certain vehicles may have a condition where a false diagnostic trouble code (DTC) is set. Dealers are to reprogram the Hybrid Powertrain Control Module 2.

    N252530430-01 · Service Campaign · issued Aug 19, 2026

  • PI to help diagnose A/C concern

    PIT5099J · Service Bulletin/Repair Instructions · issued Jul 21, 2026

  • This Preliminary information communicates an issue with an OTA pending message still displayed after an OTA event and how to reset/clear the message.

    PIT5966F · Service Bulletin/Repair Instructions · issued Jun 23, 2026

  • This preliminary information is to inform technicians and customers that the voice command will be inoperative when trying to open applications. Engineering is investigating and this PI will be converted to a bulletin…

    PIT6519 · Service Bulletin/Repair Instructions · issued May 27, 2026

  • This Preliminary information communicates to dealers a procedure to reset the radio.

    PIC6540J · Service Bulletin/Repair Instructions · issued May 14, 2026

  • This Preliminary information communicates to dealers a procedure to reset the radio.

    PIC6540H · Service Bulletin/Repair Instructions · issued May 11, 2026

  • Pi created to provide GM dealers with information on gathering information for projection issue

    PIC6423A · Service Bulletin/Repair Instructions · issued May 11, 2026

  • This Preliminary information communicates to dealer to perform a MEC reset for wireless projection issues

    PIC6551B · Service Bulletin/Repair Instructions · issued May 11, 2026

TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.

Safety recalls

The 2023 Chevrolet Bolt EV has 3 NHTSA recall campaigns — recall repairs are free at franchised dealers regardless of the vehicle’s age.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

Buying a used 2023 Chevrolet Bolt EV?

About this data. Complaint figures come from the NHTSA Office of Defects Investigation consumer complaint database and count unique complaints (one per NHTSA case number). Complaints are submitted by vehicle owners and are not independently verified; complaint volume also reflects how many of these vehicles are on the road. Recall data comes from the official NHTSA recall database. This page is not affiliated with Chevrolet or NHTSA.