New Flyer recalls
97 NHTSA recall campaigns filed since 2000 that affect New Flyer vehicles, newest first. Last verified Sep 14, 2026.
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- May 1, 2026Crash risk2022 New Flyer XE40 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2022 XE40 transit buses. The speedometer may not illuminate when the headlights are turned on. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Controls and Displays."
26V279000 · 4 units · New Flyer of America, Inc.
- Mar 13, 2026Crash risk2021–2025 New Flyer XE35, 2021–2026 New Flyer XE40, 2023–2025 New Flyer XE60 and 2 other models — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2021-2026 XE40, 2023-2025 XE60, 2023-2026 XHE40, and 2024-2026 XHE60 transit buses equipped with Accelera ELFA 3 control systems V1 and V2. An inverter software error may cause unintended acceleration or deceleration in certain conditions.
26V151000 · 1K units · New Flyer of America, Inc.
- Dec 19, 2025Crash risk2016–2026 New Flyer XD35, 2015–2026 New Flyer XD40, 2017–2026 New Flyer XD60 and 13 other models — Service Brakes, Air
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
25V898000 · 7K units · New Flyer of America, Inc.
- Sep 19, 2025Fire risk2019–2025 New Flyer XE35, 2021–2025 New Flyer XE40, 2021–2025 New Flyer XE60 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
25V631000 · 655 units · New Flyer of America, Inc.
- Aug 29, 2025Fire risk2019–2025 New Flyer XE35, 2013–2025 New Flyer XE40, 2019–2025 New Flyer XE60 and 2 other models — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
25V566000 · 1K units · New Flyer of America, Inc.
- Aug 22, 2025Crash risk2012–2025 New Flyer Xcelsior — Structure
New Flyer of America, Inc. (New Flyer) is recalling certain 2012-2025 Xcelsior buses. The buses may have been built without enough emergency exits or the exits may be in an incorrect location. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, "Bus Emergency Exits and Window Retention and Release."
25V542000 · 2K units · New Flyer of America, Inc.
- Feb 3, 2025Fire risk2024 New Flyer XD35, 2024 New Flyer XD40, 2024 New Flyer XD60 and 1 other model — Fuel System, Diesel
New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
25V053000 · 210 units · New Flyer of America, Inc.
- Jun 11, 2024Fire risk2023 New Flyer XD35, 2023 New Flyer XD40, 2023 New Flyer XD60 — Fuel System, Diesel
New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.
24V425000 · 27 units · New Flyer of America, Inc.
- Jan 31, 2024Fire risk2021–2023 New Flyer XE35, 2021–2023 New Flyer XE40, 2021–2024 New Flyer XE60 and 1 other model — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40, 2021-2024 XE60, and 2023-2024 XHE40 vehicles. One or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosure.
24V056000 · 337 units · New Flyer of America, Inc.
- Dec 22, 2023Crash risk2021–2023 New Flyer XE35, 2021–2023 New Flyer XE40, 2023 New Flyer XE60 — Vehicle Speed Control
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40 and 2023 XE60 battery electric transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
23V897000 · 246 units · New Flyer of America, Inc.
- Dec 22, 2023Crash risk2022–2023 New Flyer XD35, 2022–2023 New Flyer XD40, 2023 New Flyer XD60 and 5 other models — Vehicle Speed Control
New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
23V898000 · 211 units · New Flyer of America, Inc.
- Oct 26, 2023Crash risk2019–2024 New Flyer XD35, 2019–2024 New Flyer XD40, 2019–2024 New Flyer XN35 and 1 other model — Power Train
New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
23V722000 · 2K units · New Flyer of America, Inc.
- Oct 20, 2023Crash risk2021–2023 New Flyer XD35, 2022–2023 New Flyer XD40, 2022–2023 New Flyer XD60 and 4 other models — Equipment
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims - Other than Passenger Cars."
23V711000 · 188 units · New Flyer of America, Inc.
- Apr 5, 2023Crash risk2023 New Flyer XD60, 2023 New Flyer XDE60 — Service Brakes, Air
New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD60 and XDE60 60' articulated transit buses. The anti-lock brake system (ABS) module may lose power during hard braking, causing the ABS system to fail.
23V243000 · 30 units · New Flyer of America, Inc.
- Feb 15, 2023Fire risk2021–2022 New Flyer XE35, 2021–2023 New Flyer XE40, 2021–2022 New Flyer XE60 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XE35, 2021-2023 XE40, and 2021-2022 XE60 electric buses. One or more battery packs may accumulate liquid in the battery pack enclosure.
23V083000 · 219 units · New Flyer of America, Inc.
- Dec 20, 2022Crash risk2013–2022 New Flyer XDE35, 2013–2022 New Flyer XDE40, 2013–2022 New Flyer XDE60 and 5 other models — Steering
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
22V943000 · 746 units · New Flyer of America, Inc.
- Aug 24, 2022Crash risk2021–2022 New Flyer XD40, 2021–2022 New Flyer XD60, 2021–2022 New Flyer XDE40 and 4 other models — Steering
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
22V637000 · 55 units · New Flyer of America, Inc.
- Jul 28, 2021Fire risk2021 New Flyer XD35, 2021 New Flyer XD40 — Fuel System, Diesel
New Flyer of America, Inc. (New Flyer) is recalling certain 2021 XD40 and XD35 vehicles equipped with Cummins L9 Diesel engines that have remote Stage 2 fuel filters and pressurized hoses. A fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head.
21V576000 · 30 units · New Flyer of America, Inc.
- Jul 14, 2021Crash risk2021 New Flyer XD35, 2021 New Flyer XD40 — Engine and Engine Cooling
New Flyer of America, Inc. (New Flyer) is recalling certain 2021 XD35 and XD40 vehicles equipped with 2021 Model Year Cummins L9 Diesel Engines. The engine calibration software's management of the injection of Diesel Exhaust Fluid can allow excessive ammonia to be emitted from tailpipe exhaust.
21V532000 · 28 units · New Flyer of America, Inc.
- May 18, 2021Fire risk2017–2021 New Flyer XD35, 2017–2021 New Flyer XD40, 2016–2021 New Flyer XD60 and 3 other models — Fuel System, Diesel
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
21V365000 · 4K units · New Flyer of America, Inc.
- Apr 7, 2021Crash risk2019–2021 New Flyer XE35, 2013–2021 New Flyer XE40, 2018–2021 New Flyer XE60 and 2 other models — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2021 XE40, 2019-2021 XE35, 2018-2021 XE60, 2016-2019 XHE40, and 2015 XHE60 vehicles. Firmware errors in the inverters may cause the electric drive system to shutdown.
21V244000 · 227 units · New Flyer of America, Inc.
- Aug 6, 2020Crash risk2016 New Flyer XDE35, 2015–2016 New Flyer XDE40, 2015–2016 New Flyer XDE60 — Power Train
New Flyer of America Inc. (New Flyer) is recalling certain 2015-2016 XDE60, XDE40 and 2016 XDE35 transit buses equipped with specific Allison Transmission drive units. The pressure switches on these Drive Units may fail, possibly resulting in a loss of drive.
20V462000 · 164 units · New Flyer of America Inc.
- Feb 15, 2019Crash risk2018 New Flyer XD40, 2018 New Flyer XDE60, 2019 New Flyer XE60 and 1 other model — Visibility
New Flyer Industries Ltd. (New Flyer) is recalling certain 2018 XDE60 and XD40, 2018-2019 XN40, and 2019 XE60 heavy duty urban transit buses. The affected vehicles are equipped with an AS-3 tempered glass panel in the rooftop emergency escape hatch that may shatter in extreme cold temperatures.
19V100000 · 172 units · New Flyer of America Inc.
- Nov 22, 2018Fire risk2015–2017 New Flyer XD40, 2015 New Flyer XD60, 2015 New Flyer XDE40 and 2 other models — Equipment
New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire.
18V827000 · 463 units · New Flyer of America Inc.
- Sep 12, 2018Crash risk2017 New Flyer XDE35, 2016–2018 New Flyer XDE40, 2016–2018 New Flyer XDE60 — Power Train
New Flyer of America Inc. (New Flyer) is recalling certain 2016-2018 New Flyer XDE60, XDE40, and 2017 XDE35 transit buses, equipped with certain Allison transmission hybrid drive units. The pressure switches on these drive units may fail, possibly resulting in a loss of drive.
18V615000 · 386 units · New Flyer of America Inc.
- Jun 12, 2018Crash risk2014–2017 New Flyer XD60, 2015–2017 New Flyer XDE60, 2014–2017 New Flyer XN60 and 1 other model — Service Brakes, Air
New Flyer of America, Inc. (New Flyer) is recalling certain 2014-2016 New Flyer XT60, 2014-2017 New Flyer XN60 and XD60, and 2015-2017 New Flyer XDE60 urban transit buses equipped with ZF Axles that have radial air disk brakes. Surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
18V394000 · 908 units · New Flyer of America Inc.
- Mar 7, 2018Crash risk2017 New Flyer XDE35, 2016–2018 New Flyer XDE40, 2016–2018 New Flyer XDE60 — Power Train
New Flyer of America Inc. (New Flyer) is recalling certain 2016-2018 XDE40 and XDE60 and 2017 XDE35 Heavy Duty Urban Transit buses. The plastic end-caps of the drive shaft slip yoke may crack and fail.
18V155000 · 979 units · New Flyer of America Inc.
- Jan 9, 2018Crash risk2017 New Flyer XD40, 2017 New Flyer XDE40, 2016–2017 New Flyer XDE60 and 2 other models — Service Brakes, Air
New Flyer of America Inc. (New Flyer) is recalling certain 2017 XD40, XDE40, XN40, XT60, and 2016-2017 XDE60 transit buses. The air brake hose connections for the front axle ABS modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
18V020000 · 283 units · New Flyer of America Inc.
- Aug 30, 2017Crash risk2015–2016 New Flyer MD30, 2016 New Flyer MD35, 2017 New Flyer XD35 and 7 other models — Seat Belts
New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.
17V539000 · 214 units · New Flyer Industries Ltd.
- Mar 1, 2017Crash risk2006–2007 New Flyer C35LF, 2005–2007 New Flyer C40LF, 2006–2007 New Flyer C40LFR and 13 other models — Suspension
New Flyer Industries Ltd (New Flyer) is recalling certain 2006 L40LFand DE60LF transit buses, 2006-2007 C35LF, C40LFR, D35LF, D40LFR, D60LFR, DE40LF and DE40LFR transit buses, and 2005-2007 C40LF, D40LF, D60LF, DE60LFA, GE40LF, 2007 D35LFR, and DE60LFR transit buses. These vehicles are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail.
17V130000 · 2K units · New Flyer Industries Ltd.
- Sep 20, 2016Fire risk2016 New Flyer XN40, 2016 New Flyer XN60 — Fuel System, Other
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2016 New Flyer XN60 and XN40 Xcelsior transit buses manufactured June 22, 2016, to September 14, 2016, powered by compressed natural gas (CNG). The pressure relief device (PRD) of the CNG system may fracture and separate, allowing a high pressure release of CNG.
16V678000 · 38 units · New Flyer Industries Ltd.
- Apr 19, 2016Crash risk2013 New Flyer C40LFR, 2014–2016 New Flyer XD35, 2015–2016 New Flyer XD40 and 10 other models — Electrical System
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
16V223000 · 2K units · New Flyer Industries Ltd.
- Jan 26, 2016Crash risk2010–2012 NABI 31LFW, 2010–2011 NABI 35LFW, 2010–2015 NABI 40LFW and 29 other models — Seats
New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
16V038000 · 5K units · New Flyer Industries Ltd.
- Sep 4, 2015Crash risk2014–2015 New Flyer XD40, 2014 New Flyer XD60, 2015 New Flyer XDE35 and 4 other models — Steering
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2014-2015 New Flyer XDE40 and XD40, 2014 XD60, XN35 and XN60, 2015 XDE35, and 2013-2015 XN40 transit buses. The affected vehicles may be equipped with an improperly torqued front axle center link retaining clamp on the tie rod. As a result, the tie rod may disconnect, causing a loss of steering.
15V562000 · 432 units · New Flyer Industries Ltd.
- Jun 1, 2015Crash risk2013 New Flyer C40LFR, 2014 New Flyer XD35, 2014–2015 New Flyer XD60 and 9 other models — Structure
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XE40, XN35, and XN60, 2014 XD35, XDE40, and XT60, 2014-2015 XD60, and XT40, 2013-2014 XDE35, and XN40, and 2015 XDE60 transit buses. These vehicles have door controller assemblies that may have a software defect which can cause the rear passenger doors to open, without warning, when the bus accelerates from a stopped position.
15V333000 · 1K units · New Flyer Industries Ltd.
- May 18, 2015Fire risk2009 New Flyer C35LF, 2009–2012 New Flyer C35LFR, 2008–2013 New Flyer C40LF and 5 other models — Engine and Engine Cooling
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2009-2012 C35LFR, 2008-2013 C40LF, 2008-2013 C40LFR, 2009 L40LFR, 2009 C35LF, 2013-2014 XN35, 2011-2014 XN40, and 2012-2014 XN60 buses, equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
15V292000 · 3K units · New Flyer Industries Ltd.
- Sep 4, 2014Crash risk2013 New Flyer XD35, 2013–2014 New Flyer XD40, 2013–2014 New Flyer XD60 and 7 other models — Service Brakes, Air
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD35, XDE35, XE40, and 2013-2014 XD40, XD60, XDE40, XDE60, XN35, XN40, and XN60 transit buses. During installation, the Brake Pedal Mounting Plate may have been clamped between the Brake Pedal Assembly and the Brake Valve Actuator (BVA) resulting in a misalignment and binding of the internal piston in the BVA.
14V532000 · 731 units · New Flyer Industries Ltd.
- Aug 28, 2014Crash risk2014 New Flyer MD30, 2014 New Flyer XD40, 2014 New Flyer XD60 and 2 other models — Fuel System, Diesel
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2014 MD30, XD40, XD60, XDE40, and XDE60 transit buses. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.
14V519000 · 39 units · New Flyer Industries Ltd.
- Mar 4, 2014Fire risk2009 New Flyer C35LF, 2009–2012 New Flyer C35LFR, 2008–2013 New Flyer C40LF and 5 other models — Engine and Engine Cooling
New Flyer Industries Canada ULC (New Flyer) is recalling certain model year 2009 C35LF and L40LFR, model year 2009-2012 C35LFR, model year 2008-2013 C40LF and C40LFR, model year 2013 XN35, model year 2011-2013 XN40 and model year 2012-2013 XN60 transit buses equipped with certain Cummins Westport Model ISL G engines. In the affected vehicles, condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor.
14V087000 · 2K units · New Flyer Industries Ltd.
- Oct 17, 2013Crash risk2013 New Flyer XD40, 2013 New Flyer XD60, 2013 New Flyer XDE40 and 1 other model — Service Brakes, Air
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD40 buses manufactured May 24, 2013, through September 5, 2013; model year 2013 XN40 buses manufactured April 18, 2013, through September 11, 2013; model year 2013 XD60 buses manufactured May 31, 2013, through September 5, 2013; and model year 2013 XDE40 buses manufactured on May 17, 2013. The color coded air lines to the E-6 brake treadle valve may have been installed incorrectly. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 121, "Air Brake Systems."
13V487000 · 119 units · New Flyer Industries Ltd.
- Sep 20, 2013Crash risk2012 New Flyer XN40 — Equipment
New Flyer Industries is recalling certain model year 2012 XN40 transit buses manufactured October 30, 2012, through November 27, 2012, and equipped with certain Sportworks Northwest Apex 3 bicycle racks. In the affected racks, cracks may develop where the latch tube is welded to the pivot tabs connected to the frame. Over time, the cracks may lead to separation of the latch tube and latch handle.
13V459000 · 12 units · New Flyer Industries Ltd.
- Sep 20, 2013Fire risk2004–2006 New Flyer D40I — Electrical System
New Flyer is recalling certain model year 2004-2006 D40I transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with Sure Power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
13V485000 · 57 units · New Flyer Industries Ltd.
- May 28, 2013Crash risk2012 New Flyer XD35, 2012 New Flyer XD40, 2013 New Flyer XD60 and 4 other models — Electrical System
New Flyer Industries is recalling certain model year 2012 XD35 and XD40, model year 2013 XD60, XDE40 and XDE60 and model year 2012-2013 XN40 and XN60 transit buses. In the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly.
13V221000 · 188 units · New Flyer Industries Ltd.
- Dec 17, 2012Crash risk2009 New Flyer C35LF, 2008–2009 New Flyer C40LFR, 2009 New Flyer D35LFR and 13 other models — Structure
New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.
12V591000 · 2K units · New Flyer Industries Ltd.
- Oct 25, 2012Fire risk2011 New Flyer C40LF, 2011 New Flyer C40LFR, 2011 New Flyer D35LFR and 7 other models — Parking Brake
New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.
12V518000 · 1K units · New Flyer Industries Ltd.
- Oct 17, 2012Crash risk2010 New Flyer GE35LFR, 2010 New Flyer GE40LFR — Visibility
New Flyer is recalling certain model year 2010 GE35LFR and GE40LFR transit buses, equipped with Ricon 3-Minute Urban Transit Bus egress window sets. The composition of the material used to cast the handle that opens the egress window is incorrect, resulting in a reduction in material strength. The handle(s) on the emergency egress passenger windows may break before the window latch is released.
12V515000 · 11 units · New Flyer Industries Ltd.
- Sep 24, 2012Fire risk2005–2006 New Flyer C40LF, 2006 New Flyer C40LFR — Engine and Engine Cooling
New Flyer is recalling certain model year 2005-2006 C40LF and 2006 C40LFR transit buses, equipped with John Deere 8.1 liter turbocharged, compressed natural gas engines, model number 6081HFN04, manufactured from June 2002 through January 2008. Failures can occur within the engine turbocharger. The turbine or compressor wheel may fail, resulting in damage to the engine and/or an oil leak.
12V466000 · 163 units · NEW FLYER INDUSTRIES LTD
- Mar 26, 2012Fire risk2011 New Flyer XDE35, 2010–2012 New Flyer XDE40 — Electrical System
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2011 XDE35 AND MODEL YEAR 2010-2012 XDE40 HEAVY DUTY TRANSIT BUSES. OVER TIME PARTICULATE DEBRIS CAN ACCUMULATE IN THE LITHIUM-ION ENERGY STORAGE SYSTEM (ESS), AND IN CONJUNCTION WITH MOISTURE, CAN BREACH THE ELECTRICAL ISOLATION OF THE HIGH VOLTAGE BATTERY PACK. A CONDUCTIVE PATH CAN BE CREATED IF THE ELECTRICAL ISOLATION IS BREACHED AT BOTH ENDS OF THE BATTERY.
12V132000 · 89 units · NEW FLYER INDUSTRIES LTD
- Jan 4, 2012Crash risk2010–2011 New Flyer XD35, 2010 New Flyer XD40, 2010–2011 New Flyer XDE35 and 2 other models — Electrical System
NEW FLYER IS RECALLING CERTAIN MODEL YEARS 2009-2012 XDE40, MODEL YEARS 2010-2011 MODELS XD35 AND XDE35, MODEL YEAR 2010 XD40, AND MODEL YEAR 2011 XN40 TRANSIT BUSES, MANUFACTURED FROM JANUARY 2010, THROUGH DECEMBER 2011, AND EQUIPPED WITH A PARKER-HANNIFIN (VANSCO) INSTRUMENT PANEL. THE PROGRAMMING OF THE INSTRUMENT PANEL IS SUCH THAT IF MULTIPLE ERROR MESSAGES ARE RECEIVED BY THE INSTRUMENT PANEL FROM THE VEHICLE POWERTRAIN, THE CHECK ENGINE AND/OR STOP ENGINE INDICATOR LAMPS ON THE DASH MAY NOT ILLUMINATE AND THE ENGINE MAY ENTER A SAFETY OR SHUTDOWN MODE OF OPERATION.
12V002000 · 490 units · NEW FLYER INDUSTRIES LTD
- Aug 22, 2011Fire risk2010 New Flyer D35LFR, 2010 New Flyer D40LFR, 2010 New Flyer D60LFR and 5 other models — Engine and Engine Cooling
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2010 HEAVY DUTY TRANSIT BUSES, MODELS D35LFR, D40LFR, D60LFR, DE40LFR, DE60LFR, XD35, XDE35, AND XDE40, MANUFACTURED FROM SEPTEMBER 30, 2010, THROUGH JUNE 3, 2011, EQUIPPED WITH A CUMMINS ISB, ISL, ISC, or ISX DIESEL ENGINE. THE V-BAND CLAMP ASSEMBLY, PART NUMBERS Q187684, Q187685, AND Q187686, USED TO CONNECT THE INLET AND OUTLET CONE SECTIONS TO THE DIESEL OXIDATION CATALYST (DOC)/DIESEL PARTICULATE FILTER (DPF) INCLUDE A T-BOLT WHICH CAN FRACTURE AND FAIL WHEN SUBJECTED TO STRESS OR LOAD. A FRACTURE OR FAILURE OF THE T-BOLT MAY CAUSE THE CLAMP TO LOOSEN AND THE INLET OR OUTLET SECTIONS ATTACHED TO THE DOC/DPF HOUSING TO DISCONNECT.
11V431000 · 78 units · NEW FLYER INDUSTRIES LTD