New Flyer DE40LF recalls
Every NHTSA recall campaign filed since 2000 that names the New Flyer DE40LF, newest first. Last verified Jul 30, 2026.
Units are totals reported across campaigns mentioning this model — NHTSA does not always break unit counts down by model.
Affected components
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Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →All campaigns
- Mar 1, 2017Crash risk2006–2007 New Flyer C35LF, 2005–2007 New Flyer C40LF, 2006–2007 New Flyer C40LFR and 13 other models — Suspension
New Flyer Industries Ltd (New Flyer) is recalling certain 2006 L40LFand DE60LF transit buses, 2006-2007 C35LF, C40LFR, D35LF, D40LFR, D60LFR, DE40LF and DE40LFR transit buses, and 2005-2007 C40LF, D40LF, D60LF, DE60LFA, GE40LF, 2007 D35LFR, and DE60LFR transit buses. These vehicles are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail.
17V130000 · 2K units · New Flyer Industries Ltd.
- Dec 17, 2012Crash risk2009 New Flyer C35LF, 2008–2009 New Flyer C40LFR, 2009 New Flyer D35LFR and 13 other models — Structure
New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.
12V591000 · 2K units · New Flyer Industries Ltd.
- Mar 9, 2010Crash risk2009 New Flyer C35LF, 2008–2009 New Flyer C40LFR, 2009 New Flyer D35LFR and 12 other models — Power Train
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2004-2009 TRANSIT BUSES. THESE MODELS HAVE AN INSPECTION PANEL LOCATED ABOVE THE DRIVE SHAFT IN THE PASSENGER COMPARTMENT FLOORING FOR EASY INSPECTION AND REMOVAL OF THE DRIVE SHAFT. THIS PANEL MAY NOT BE OF SUFFICIENT STRENGTH TO PREVENT FOREIGN MATTER FROM ENTERING THE PASSENGER COMPARTMENT IN THE EVENT OF A DRIVE SHAFT FAILURE.
10V089000 · 2K units · NEW FLYER INDUSTRIES LTD
- Jun 14, 2006Safety2003–2005 New Flyer D30LF, 2003–2006 New Flyer D35LF, 2005 New Flyer D40I and 3 other models — Engine and Engine Cooling
ON CERTAIN TRANSIT BUSES BUILT WITH CUMMINS ISL AND ISC DIESEL ENGINES EQUIPPED WITH THE CM850 FUEL SYSTEM, THE ENGINE HIGH PRESSURE FUEL LINES, FROM THE ENGINE HIGH PRESSURE PUMP TO THE ENGINE FUEL RAIL, ARE PRONE TO FAILURE.
06V212000 · 798 units · NEW FLYER INDUSTRIES LTD
- Mar 25, 2005Crash risk2004–2005 New Flyer C35LF, 2004–2005 New Flyer C40LF, 2004–2005 New Flyer D30LF and 4 other models — Steering
ON CERTAIN TRANSIT BUSES EQUIPPED WITH MERITOR FRONT AXLE ASSEMBLIES, A WELD IS MISSING ON THE RADIUS ROD ATTACHMENT BRACKETAND THE BRACKET MAY FATIGUE AND FAIL WHILE IN USE.
05V116000 · 178 units · NEW FLYER INDUSTRIES LTD