New Flyer D40LFR recalls
Every NHTSA recall campaign filed since 2000 that names the New Flyer D40LFR, newest first. Last verified Jul 30, 2026.
Units are totals reported across campaigns mentioning this model — NHTSA does not always break unit counts down by model.
Affected components
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →All campaigns
- Mar 1, 2017Crash risk2006–2007 New Flyer C35LF, 2005–2007 New Flyer C40LF, 2006–2007 New Flyer C40LFR and 13 other models — Suspension
New Flyer Industries Ltd (New Flyer) is recalling certain 2006 L40LFand DE60LF transit buses, 2006-2007 C35LF, C40LFR, D35LF, D40LFR, D60LFR, DE40LF and DE40LFR transit buses, and 2005-2007 C40LF, D40LF, D60LF, DE60LFA, GE40LF, 2007 D35LFR, and DE60LFR transit buses. These vehicles are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail.
17V130000 · 2K units · New Flyer Industries Ltd.
- Jan 26, 2016Crash risk2010–2012 NABI 31LFW, 2010–2011 NABI 35LFW, 2010–2015 NABI 40LFW and 29 other models — Seats
New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
16V038000 · 5K units · New Flyer Industries Ltd.
- Dec 17, 2012Crash risk2009 New Flyer C35LF, 2008–2009 New Flyer C40LFR, 2009 New Flyer D35LFR and 13 other models — Structure
New Flyer is recalling certain model year 2004-2011 transit buses, models: C35LF, C40LFR, D35LFR, D40LF, D40LFR, D60LF, D60LFA, D60LFR, DE35LFA, DE40LF, DE40LFA, DE40LFR, DE60LF, DE60LFA, DE60LFR, and XDE40. The drive shaft access panel may have insufficient strength or be not properly secured to the floor. If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.
12V591000 · 2K units · New Flyer Industries Ltd.
- Oct 25, 2012Fire risk2011 New Flyer C40LF, 2011 New Flyer C40LFR, 2011 New Flyer D35LFR and 7 other models — Parking Brake
New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.
12V518000 · 1K units · New Flyer Industries Ltd.
- Aug 22, 2011Fire risk2010 New Flyer D35LFR, 2010 New Flyer D40LFR, 2010 New Flyer D60LFR and 5 other models — Engine and Engine Cooling
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2010 HEAVY DUTY TRANSIT BUSES, MODELS D35LFR, D40LFR, D60LFR, DE40LFR, DE60LFR, XD35, XDE35, AND XDE40, MANUFACTURED FROM SEPTEMBER 30, 2010, THROUGH JUNE 3, 2011, EQUIPPED WITH A CUMMINS ISB, ISL, ISC, or ISX DIESEL ENGINE. THE V-BAND CLAMP ASSEMBLY, PART NUMBERS Q187684, Q187685, AND Q187686, USED TO CONNECT THE INLET AND OUTLET CONE SECTIONS TO THE DIESEL OXIDATION CATALYST (DOC)/DIESEL PARTICULATE FILTER (DPF) INCLUDE A T-BOLT WHICH CAN FRACTURE AND FAIL WHEN SUBJECTED TO STRESS OR LOAD. A FRACTURE OR FAILURE OF THE T-BOLT MAY CAUSE THE CLAMP TO LOOSEN AND THE INLET OR OUTLET SECTIONS ATTACHED TO THE DOC/DPF HOUSING TO DISCONNECT.
11V431000 · 78 units · NEW FLYER INDUSTRIES LTD
- Apr 14, 2011Crash risk2009 New Flyer C35LFR, 2008 New Flyer C40LF, 2007–2010 New Flyer C40LFR and 6 other models — Latches/locks/linkages
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2007-2011 LOW FLOOR TRANSIT BUSES PRODUCED FROM MAY 24, 2007, THROUGH MARCH 1, 2011 AND EQUIPPED WITH TEETER LEVER ASSEMBLIES. THERE IS INSUFFICIENT ENGAGEMENT BETWEEN THE TEETER LEVER BASE AND THE CAM PLATE.
11V237000 · 1K units · NEW FLYER OF AMERICA, INC.
- Jul 5, 2010Crash risk2008 New Flyer D40LFR, 2009 New Flyer DE60LFR — Steering
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2008 D40LFR AND MODEL YEAR 2009 DE60LFR HEAVY DUTY LOW FLOOR TRANSIT BUSES EQUIPPED WITH TRW IGEN3 INTERMEDIATE STEERING COLUMNS. THE WELD AROUND THE IGEN3 STEERING SHAFT TUBE THAT SECURES THE SPLINE TUBE TO THE INTERMEDIATE TUBE MAY BE MIS-LOCATED.
10V313000 · 42 units · NEW FLYER OF AMERICA, INC.
- Mar 9, 2010Crash risk2009 New Flyer C35LF, 2008–2009 New Flyer C40LFR, 2009 New Flyer D35LFR and 12 other models — Power Train
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2004-2009 TRANSIT BUSES. THESE MODELS HAVE AN INSPECTION PANEL LOCATED ABOVE THE DRIVE SHAFT IN THE PASSENGER COMPARTMENT FLOORING FOR EASY INSPECTION AND REMOVAL OF THE DRIVE SHAFT. THIS PANEL MAY NOT BE OF SUFFICIENT STRENGTH TO PREVENT FOREIGN MATTER FROM ENTERING THE PASSENGER COMPARTMENT IN THE EVENT OF A DRIVE SHAFT FAILURE.
10V089000 · 2K units · NEW FLYER INDUSTRIES LTD
- Sep 24, 2009Fire risk2002 New Flyer C30LF, 2002–2007 New Flyer C35LF, 2004–2006 New Flyer C40LF and 13 other models — Interior Lighting
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2009 TRANSIT BUSES MANUFACTURED BETWEEN MAY 2002 AND SEPTEMBER 2009 EQUIPPED WITH LUMINATOR HORIZON LED SIDE DESTINATION SIGNS. THE CONNECTOR BOARD CAN CORRODE DUE TO AN ACCUMULATION OF MOISTURE UNDER THE CONNECTOR.
09V367000 · 1K units · NEW FLYER INDUSTRIES LTD
- Nov 7, 2008Fire risk2004–2007 New Flyer D40LF, 2005 New Flyer D40LFR, 2007–2008 New Flyer D60LFR — Electrical System
NEW FLYER IS RECALLING 1,001 MY 2004-2007 D40LF, MY 2005 D40LFR, AND MY 2007-2008 D60LFR TRANSIT BUSES EQUIPPED WITH CE NIEHOFF C701A OR C703A ALTERNATORS. FAILURE OF THE FORWARD ALTERNATOR BEARING MAY RESULT IN A DROP AND SEIZURE OF THE ROTATING ALTERNATOR SHAFT AND PULLEY. ONCE THE PULLEY IS STATIONARY, THE ALTERNATOR DRIVE BELT CONTINUES TO PASS OVER THE PULLEY CREATING HIGH QUANTITIES OF BELT DUST.
08V586000 · 1K units · NEW FLYER INDUSTRIES LTD
- Jan 9, 2008Fire risk2006–2007 New Flyer C40LFR, 2006–2007 New Flyer D35LF, 2006–2007 New Flyer D40LF and 5 other models — Engine and Engine Cooling
CERTAIN BUSES HAVE STAINLESS STEEL HYDRAULIC LINES WITH 90º FLANGE FITTINGS WHICH ARE SUBJECT TO FAILURE DUE TO ERRORS IN BOTH THE DESIGN AND MANUFACTURE OF THESE LINES.
08V010000 · 1K units · NEW FLYER INDUSTRIES LTD
- Mar 13, 2007Crash risk2006–2007 New Flyer C40LFR, 2006–2007 New Flyer D40LF, 2006 New Flyer D40LFR and 2 other models — Service Brakes, Air
ON CERTAIN TRANSIT BUSES EQUIPPED WITH GRAHAM WHITE AIR DRYERS, THE AIR DRYER TIMER MODULES MAY ALLOW SUFFICIENT QUANTITIES OF MOISTURE TO ENTER AND AFFECT THE OPERATION OF THE VEHICLE AIR BRAKE SYSTEM.
07V103000 · 719 units · NEW FLYER INDUSTRIES LTD