2004 GMC Sierra 1500 problems & reliability
212 owner complaints filed with NHTSA for the 2004 GMC Sierra 1500, alongside 2 safety recall campaigns. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.
Each complaint is counted once (by NHTSA case number), even when it names several vehicles.
4 complaints report injuries (6 injured).
Most reported problems
| Component | Complaints | Share |
|---|---|---|
| Electrical System → | 81 | 38% |
| Service Brakes → | 43 | 20% |
| Service Brakes, Hydraulic → | 22 | 10% |
| Steering → | 21 | 10% |
| Vehicle Speed Control → | 11 | 5% |
| Air Bags | 8 | 4% |
| Engine and Engine Cooling | 8 | 4% |
| Power Train | 8 | 4% |
| Tires | 6 | 3% |
| Engine | 5 | 2% |
Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.
Common symptoms owners describe
Keyword analysis of complaint narratives; one complaint can describe several symptoms.
Mileage when problems occurred
Half of the failures with a reported odometer reading occurred by 60,000 miles (middle 50% between 40,806 and 88,825 miles), based on 178 complaints that included mileage.
Complaints by incident year
What owners report
“the person i bought the vehicle from switched out the gauge cluster and lied about the vechiles mileage”
Unknown OR Other · filed May 5, 2025
“The contact’s father owns a 2004 GMC Sierra 1500. The contact stated that after she inserted the key in the ignition and started the vehicle, the front driver’s side air bag exploded, without warning. The contact sustained an injury to her left arm, hand, neck, and head that required medical attention. The vehicle was…”
Air Bags · filed May 3, 2023
“Corroded brake lines. This has been reported previously. I was driving down rural road getting ready to turn in my driveway when my brakes gave out. I was lucky enough to be able to get it into the gravel driveway without killing someone. When I looked underneath to find the brake lines were corroded and one had…”
Service Brakes · filed May 26, 2020
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Technical service bulletins
197 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2004 GMC Sierra 1500. The 10 most recent:
This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
PIP5601C · Service Bulletin/Repair Instructions · issued Jul 18, 2025
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
23-NA-001 · Service Bulletin/Repair Instructions · issued Mar 28, 2025
This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or…
PIP5358D · Service Bulletin/Repair Instructions · issued Feb 20, 2025
This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
03-06-01-023I · Service Bulletin/Repair Instructions · issued Dec 18, 2024
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8…
PIP4723J · Service Bulletin/Repair Instructions · issued Oct 25, 2024
This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
03-06-01-023H · Service Bulletin/Repair Instructions · issued Oct 7, 2024
This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician…
PIT5099H · Service Bulletin/Repair Instructions · issued Sep 12, 2024
This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician…
PIT5099H · Service Bulletin/Repair Instructions · issued Sep 12, 2024
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized…
PIT3271P · Service Bulletin/Repair Instructions · issued Sep 6, 2024
Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to…
General Communication · Service Campaign · issued Aug 26, 2024
TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.
Safety recalls
The 2004 GMC Sierra 1500 has 2 NHTSA recall campaigns — recall repairs are free at franchised dealers regardless of the vehicle’s age.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Buying a used 2004 GMC Sierra 1500?
- · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
- · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
- · Owners most often reported problems around 60,000 miles — budget accordingly if the car is approaching that mileage.