Friday, August 7, 2026
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2006 Ford F-250 SD problems & reliability

274 owner complaints filed with NHTSA for the 2006 Ford F-250 SD, alongside 1 safety recall campaign. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.

Owner complaints
274
Recall campaigns
1
Fire reports
4 (1%)
Crash reports
5 (2%)

Each complaint is counted once (by NHTSA case number), even when it names several vehicles.

NCAP overall rating
Not rated
NHTSA 5-star program
EPA fuel economy
No EPA match
Service bulletins (TSBs)
105
Manufacturer communications on file
Defect investigations
2
NHTSA ODI probes naming this model year

6 complaints report injuries (8 injured).

Most reported problems

ComponentComplaints
Suspension144
Steering102
Engine and Engine Cooling18
Tires16
Electrical System9
Wheels9
Service Brakes, Hydraulic8
Engine7
Service Brakes7
Visibility5

Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.

Common symptoms owners describe

Keyword analysis of complaint narratives; one complaint can describe several symptoms.

Mileage when problems occurred

Half of the failures with a reported odometer reading occurred by 40,000 miles (middle 50% between 22,500 and 65,050 miles), based on 239 complaints that included mileage.

under 20k
50
20–40k
64
40–60k
54
60–80k
23
80–100k
19
100–150k
21
150k+
8

Complaints by incident year

05
06
07
08
09
10
11
12
13
14
15
16
17

What owners report

  • Front end vibration while driving around 60mph which turns into a real bad shimmy sometimes. Steering wheel shakes violently. Have received a couple of notices from ford motor co. That tell me they are aware and to just slow down when it happens. This has happened several times since I had the truck since 2011. No…

    Suspension · filed Dec 8, 2017

  • Cpsc: the right front tire developed a terrible bounce atspeeds less than 30 mph. I returned the truck to rick's tires and he contacted freeservice tires. *bf the consumer was advised the belts separated on the left. The tire was replaced. The right rear tire exploded while towing a boat. The tired had a large hole…

    Unknown OR Other · filed Jun 26, 2017

  • Emergency brakes do not hold. Have had them checked for adjustment several times. Is a major problem with a manual transmission as it has no park pins. Although my insurance covered it, it actually rolled into another building on my property. I have to us a wood block against the wheel to stop it from rolling on all…

    Service Brakes · filed Apr 15, 2017

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Federal defect investigations

Technical service bulletins

105 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2006 Ford F-250 SD. The 10 most recent:

  • When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is…

    SSM 51909 · Service Bulletin/Repair Instructions · issued Sep 7, 2023

  • Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle…

    SSM 49495 · Service Bulletin/Repair Instructions · issued Jan 27, 2021

  • These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message…

    DOR-Z2E6B-08 · Service Bulletin/Repair Instructions · issued Jul 8, 2020

  • Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle…

    SSM 48494 · Service Bulletin/Repair Instructions · issued Jan 29, 2020

  • This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment…

    DOR-U2J7Y-02 · Service Bulletin/Repair Instructions · issued Jan 13, 2020

  • This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment…

    DOR-C2C6H-02 · Service Bulletin/Repair Instructions · issued Jan 13, 2020

  • Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar…

    SSM 48157 · Service Bulletin/Repair Instructions · issued Sep 2, 2019

  • Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle…

    SSM 47979 · Service Bulletin/Repair Instructions · issued May 14, 2019

  • This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the…

    DOR-B8H4Z-11 · Service Bulletin/Repair Instructions · issued Oct 2, 2018

  • Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle…

    SSM 46345 · Service Bulletin/Repair Instructions · issued Jan 27, 2017

TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.

Safety recalls

The 2006 Ford F-250 SD has 1 NHTSA recall campaign — recall repairs are free at franchised dealers regardless of the vehicle’s age.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

Buying a used 2006 Ford F-250 SD?

  • · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
  • · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
  • · Owners most often reported problems around 40,000 miles — budget accordingly if the car is approaching that mileage.
About this data. Complaint figures come from the NHTSA Office of Defects Investigation consumer complaint database and count unique complaints (one per NHTSA case number). Complaints are submitted by vehicle owners and are not independently verified; complaint volume also reflects how many of these vehicles are on the road. Recall data comes from the official NHTSA recall database. This page is not affiliated with Ford or NHTSA.