2002–2004 International 9200I, 2002–2004 International 9400I, 2002–2004 International 9900I Recall: ON CERTAIN HEAVY DUTY TRUCKS, THE ENGINE ELECTRICAL HARNESS CAN CHAFE…
NHTSA campaign 04V307000 · Electrical System · filed Jun 30, 2004 · verified Jul 30, 2026
The defect
ON CERTAIN HEAVY DUTY TRUCKS, THE ENGINE ELECTRICAL HARNESS CAN CHAFE AGAINST SHARP EDGES ON THE ENGINE.
The risk
SUDDEN ACCELERATION, ACTIVATION OF THE ENGINE COMPRESSION BRAKE, ENGINE SPEED DROPPING TO IDLE, ALTERNATOR OVERLOAD WITH POSSIBLE FIRE, AND A LOSS OF ENGINE ECM POWER RESULTING IN ENGINE SHUTDOWN COULD OCCUR WITHOUT WARNING.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
DEALERS WILL INSPECT THE HARNESS TO DETERMINE IF IT IS DAMAGED. IF DAMAGED, THE ENGINE HARNESS WILL BE REPAIRED. ALL HARNESSES WILL BE RE-ROUTED AND STAND-OFF BRACKETS WILL BE ADDED. THE RECALL BEGAN ON SEPTEMBER 8, 2004. OWNERS CAN CONTACT INTERNATIONAL AT 1-800-448-7825.
INTERNATIONAL RECALL NO. 04511. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Affected vehicles
| Make | Model | Model years |
|---|---|---|
| International | 9200I | 2002, 2003, 2004 |
| International | 9400I | 2002, 2003, 2004 |
| International | 9900I | 2002, 2003, 2004 |
Related recalls
More International 9200I recalls
- 2004–2016 International 4400 and 14 other models — Back-up lights offer low visibility when the vehicle is in…
- 2003–2008 International 5500I and 5 other models — Engine and Engine Cooling
- 2007–2008 International 5500I and 4 other models — ON CERTAIN HEAVY DUTY CLASS 8 TRUCKS BUILT WITH CUMMINS ISM…
- 2007 International 9200I and 3 other models — ON CERTAIN TRUCKS, THE DIESEL ENGINE/GENERATOR UNIT CAN BE…
- 2007–2008 International 4200 and 11 other models — ON CERTAIN TRUCKS, ONE OR BOTH REAR AXLE HOUSINGS MAY…
Other campaigns involving International vehicles
All International 9200I recalls → · All International recalls →
Source: NHTSA recall database, campaign 04V307000 (manufacturer number 04511). Data last verified Jul 30, 2026.