2002 Volvo S60 problems & reliability
186 owner complaints filed with NHTSA for the 2002 Volvo S60, alongside 8 safety recall campaigns. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.
Each complaint is counted once (by NHTSA case number), even when it names several vehicles.
7 complaints report injuries (7 injured).
Federal crash records (FARS 2020–2023): 2002 Volvo S60 vehicles were involved in 6 fatal crashes with 6 occupant deaths. Involvement counts are not adjusted for how many are on the road and do not imply fault or a vehicle defect.
Most reported problems
| Component | Complaints | Share |
|---|---|---|
| Fuel System, Gasoline | 40 | 22% |
| Electrical System | 36 | 19% |
| Fuel/propulsion System | 25 | 13% |
| Vehicle Speed Control | 20 | 11% |
| Tires | 19 | 10% |
| Power Train | 15 | 8% |
| Air Bags | 12 | 6% |
| Engine and Engine Cooling | 12 | 6% |
| Unknown OR Other | 9 | 5% |
| Seats | 6 | 3% |
Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.
Common symptoms owners describe
Keyword analysis of complaint narratives; one complaint can describe several symptoms.
Mileage when problems occurred
Half of the failures with a reported odometer reading occurred by 89,563 miles (middle 50% between 57,000 and 132,250 miles), based on 144 complaints that included mileage.
Complaints by incident year
What owners report
“Message board throttle body position sensor controls the speed of the car is having issues having a problem accelerating”
Vehicle Speed Control · filed Jun 22, 2022
“InJanuary 3, 2021, I received a recall for the front driver airbag but replacement parts were not available. OnApril 19, 2021I received a letter the parts were available were and for me to contact a Volvo dealer to replace the front driver's airbag.free of charge. I called Volvo Cars to let me know the dealers in…”
Air Bags · filed Jun 15, 2022
“2002 volvo s60. Consumer writes in regards to nhtsa safety recall 21v-766. The consumer stated there were no volvo dealerships within a reasonable distance to perform the repair. The consumer requested to have the necessary parts sent to a local automotive shop.”
Air Bags · filed Mar 28, 2022
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Federal defect investigations
- THROTTLE CONTROL MALFUNCTION
Engineering Analysis EA05021 · opened Dec 6, 2005 · closed Dec 12, 2006 · led to recall 06V441000
- THROTTLE CONTROL MALFUNCTION
Preliminary Evaluation PE05041 · opened Jul 26, 2005 · closed Dec 7, 2005
Technical service bulletins
186 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2002 Volvo S60. The 10 most recent:
This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not…
35526.1.8 · Service Bulletin/Repair Instructions · issued Apr 23, 2026
This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior…
37809.1.1 · Service Bulletin/Repair Instructions · issued Apr 7, 2026
This is a Technical Journal. Vehicle type and platform identification.
19245 · Service Bulletin/Repair Instructions · issued Dec 6, 2025
This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between…
8501 · Service Bulletin/Repair Instructions · issued Apr 10, 2025
Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that…
S10303 · Service Campaign · issued Feb 21, 2025
Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that…
S10303 · Service Campaign · issued Feb 13, 2025
This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory
37175 · Service Bulletin/Repair Instructions · issued Jan 16, 2025
This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between…
8501 · Service Bulletin/Repair Instructions · issued Jan 16, 2025
Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
TJ27536.21.1-2024-08-07 · Other · issued Aug 14, 2024
This is a Technical Journal: 12V Battery Testing Method
26745.13.14 · Service Bulletin/Repair Instructions · issued Jan 12, 2024
TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.
Safety recalls
The 2002 Volvo S60 has 8 NHTSA recall campaigns — recall repairs are free at franchised dealers regardless of the vehicle’s age.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Buying a used 2002 Volvo S60?
- · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
- · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
- · Owners most often reported problems around 89,563 miles — budget accordingly if the car is approaching that mileage.