2002 Volvo S60 vs 2004 Volvo S60
Complaints, recalls, TSBs, investigations and safety ratings side by side, from official federal data. Last verified Aug 8, 2026. Raw complaint counts are not adjusted for sales volume.
| Metric | 2002 Volvo S60 | 2004 Volvo S60 |
|---|---|---|
| NHTSA complaints | 186 | 198 |
| Recall campaigns | 8 | 5 |
| Service bulletins (TSBs) | 186 | 182 |
| Investigations | 2 | 0 |
| Crash reports | 4 | 12 |
| Fire reports | 3 | 12 |
| NCAP overall rating | — | — |
| EPA MPG (combined) | 20–21 | 20–22 |
| Median reported incident mileage | 89,563 mi | 80,125 mi |
Reported problems side by side
| Component | Volvo S60 | Volvo S60 |
|---|---|---|
| Engine and Engine Cooling | 12 | 63 |
| Fuel System, Gasoline | 40 | 30 |
| Electrical System | 36 | 21 |
| Fuel/propulsion System | 25 | 18 |
| Vehicle Speed Control | 20 | 11 |
| Tires | 19 | 9 |
| Power Train | 15 | 12 |
| Engine | 5 | 22 |
Symptoms owners describe
| Stalling | 17 | 77 |
| Loss of power | 11 | 12 |
| Check engine light | 11 | 40 |
| Hesitation / surging | 0 | 12 |
| Brake problems | 0 | 10 |
2002 Volvo S60
2004 Volvo S60
Compare all Volvo S60 vs Volvo S60 years →
Method. Complaints are unique NHTSA reports. A vehicle that sold more units will naturally accumulate more complaints — use shares and read the underlying reports before drawing conclusions.