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RecallGazette

Vehicle problems, recalls & safety intelligence

Ford Explorer 2020–2024technical service bulletin

Bulletin SSM 54646 · NHTSA communication 11032252 · issued Apr 29, 2026

Technical service bulletin
communication type
Fuel/propulsion System
component
2020–2024
model years
9
vehicle entries

Official summary

Some 2020-2024 Explorer/Police Interceptor Utility hybrid vehicles may exhibit a "Refuel Error See Manual" message in the instrument panel cluster (IPC) after installing a replacement fuel filler door assembly (7827936). This may be due to a concern with the replacement fuel filler door assembly. If diagnostics in the Workshop Manual (WSM), Section 501-14 Body > Handles, Locks, Latches and Entry Systems > lead to fuel filler door switch replacement, install a new fuel filler door assembly ordered from depot stock to correct this condition. Suspect parts have been cleared from parts depot inven

What a TSB means. Technical service bulletins are repair guidance manufacturers send to dealers — they are not recalls, and repairs are not automatically free (warranty extensions are an exception worth checking). The full document is available via NHTSA’s vehicle lookup.