Friday, August 7, 2026
RecallGazette

Vehicle problems, recalls & safety intelligence

2004 Toyota Avalon problems & reliability

205 owner complaints filed with NHTSA for the 2004 Toyota Avalon, alongside 3 safety recall campaigns. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.

Owner complaints
205
Recall campaigns
3
Fire reports
0 (0%)
Crash reports
27 (13%)

Each complaint is counted once (by NHTSA case number), even when it names several vehicles.

NCAP overall rating
Not rated
NHTSA 5-star program
EPA fuel economy
22 MPG combined
City 19 · highway 27 (typical trim)
Service bulletins (TSBs)
126
Manufacturer communications on file
Defect investigations
0
NHTSA ODI probes naming this model year

13 complaints report injuries (17 injured, 2 deaths reported).

Federal crash records (FARS 20202023): 2004 Toyota Avalon vehicles were involved in 35 fatal crashes with 28 occupant deaths. Involvement counts are not adjusted for how many are on the road and do not imply fault or a vehicle defect.

Most reported problems

ComponentComplaints
Air Bags127
Steering28
Vehicle Speed Control25
Electrical System11
Seat Belts7
Engine and Engine Cooling5
Fuel System, Gasoline4
Power Train4
Service Brakes, Hydraulic4
Structure4

Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.

Common symptoms owners describe

Keyword analysis of complaint narratives; one complaint can describe several symptoms.

Mileage when problems occurred

Half of the failures with a reported odometer reading occurred by 68,886 miles (middle 50% between 36,770 and 110,661 miles), based on 112 complaints that included mileage.

under 20k
14
20–40k
15
40–60k
12
60–80k
27
80–100k
10
100–150k
26
150k+
8

Complaints by incident year

04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
24

What owners report

  • Car makes a very, very loud screeching sound when started with a/c or heating on (but more commonly with a/c). The sound will sometimes die down or stop once a/c is turned off, but not always. Puddles can trigger the sound as well. Sound can be heard mainly upon inital startup but can occur after car is in motion.

    Power Train · filed Mar 12, 2021

  • I've noticed that sometimes I smell something burning, electrical, coolant or something. My mechanics finds no leaks, but I checked once and the coolant reservoir was empty, find no leaks. Somehow, the passenger side rear mud flap came off and the trunk lid doesn't line up. It always looks like it's partially opened…

    Engine · filed Feb 17, 2021

  • The ecu itself is not working, which they are supposed to never stop working. Well ours stopped working and the licensed mechanic will not work on it if it is recalled. We are literally waiting on toyota to fix our car. They have not done so. The hole ecu not just part of it.

    Electrical System · filed Jul 18, 2019

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Technical service bulletins

126 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2004 Toyota Avalon. The 10 most recent:

  • The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and…

    T-SB-0039-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024

  • To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from…

    T-SB-0038-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024

  • Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal…

    T-SB-0035-24 Rev2 · Service Bulletin/Repair Instructions · issued Dec 6, 2024

  • Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow…

    T-SB-0061-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 5, 2024

  • Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can…

    T-SB-0062-23 Rev2 · Service Bulletin/Repair Instructions · issued Dec 3, 2024

  • The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and…

    T-SB-0039-24 Rev1 · Service Bulletin/Repair Instructions · issued Jul 12, 2024

  • To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from…

    T-SB-0038-24 Rev1 · Service Bulletin/Repair Instructions · issued Jul 12, 2024

  • Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal…

    T-SB-0035-24 Rev1 · Service Bulletin/Repair Instructions · issued Jul 12, 2024

  • The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and…

    T-SB-0039-24 Rev1 · Service Bulletin/Repair Instructions · issued Jul 12, 2024

  • To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from…

    T-SB-0038-24 Rev1 · Service Bulletin/Repair Instructions · issued Jul 12, 2024

TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.

Safety recalls

The 2004 Toyota Avalon has 3 NHTSA recall campaigns — recall repairs are free at franchised dealers regardless of the vehicle’s age.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

Buying a used 2004 Toyota Avalon?

  • · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
  • · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
  • · Owners most often reported problems around 68,886 miles — budget accordingly if the car is approaching that mileage.
About this data. Complaint figures come from the NHTSA Office of Defects Investigation consumer complaint database and count unique complaints (one per NHTSA case number). Complaints are submitted by vehicle owners and are not independently verified; complaint volume also reflects how many of these vehicles are on the road. Recall data comes from the official NHTSA recall database. This page is not affiliated with Toyota or NHTSA.