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RecallGazette

Vehicle problems, recalls & safety intelligence

2004 Chevrolet Tahoe power train problems

26 owner complaints filed with NHTSA name the power train on the 2004 Chevrolet Tahoe6% of all complaints for this model year.

26
Power Train complaints
6%
share of all complaints
38,225 mi
median reported incident mileage
2 / 0
crash / fire reports

What owners report

  • My Tahoe has the New Process 246GM transfer case. They have a known issue called pump rub where the pump is to close to the magnesium shell, and rubs pin holes in the shell which causes fluid to dissipate over time causing the transfer case to run dry burning it up. I've had a mechanic check it out…

    filed Jul 28, 2023

  • Transmission needed to be replaced again this was number 5 not thats correct 5 (five) transmissions in this car at 130k miles.

    filed Jul 19, 2015

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Related service bulletins

  • GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This…

    24-NA-141 · Service Bulletin/Repair Instructions · issued Jul 24, 2024
All 2004 Chevrolet Tahoe TSBs →

Power Train problems in other Tahoe years

YearReportsShare
2026 Tahoe15%
2025 Tahoe411%
2024 Tahoe712%
2023 Tahoe4120%
2022 Tahoe3319%
2021 Tahoe8319%
2020 Tahoe1425%
2019 Tahoe3736%
2018 Tahoe1919%
2017 Tahoe5331%
2016 Tahoe4718%
2015 Tahoe558%
Tahoe power train problems by year →

Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.