Friday, August 7, 2026
RecallGazette

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2000 Volvo S40 problems & reliability

122 owner complaints filed with NHTSA for the 2000 Volvo S40, alongside 1 safety recall campaign. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.

Owner complaints
122
Recall campaigns
1
Fire reports
1 (1%)
Crash reports
12 (10%)

Each complaint is counted once (by NHTSA case number), even when it names several vehicles.

NCAP overall rating
Not rated
NHTSA 5-star program
EPA fuel economy
21 MPG combined
City 19 · highway 26 (typical trim)
Service bulletins (TSBs)
199
Manufacturer communications on file
Defect investigations
2
NHTSA ODI probes naming this model year

3 complaints report injuries (3 injured).

Federal crash records (FARS 20202023): 2000 Volvo S40 vehicles were involved in 2 fatal crashes with 2 occupant deaths. Involvement counts are not adjusted for how many are on the road and do not imply fault or a vehicle defect.

Most reported problems

ComponentComplaints
Service Brakes, Hydraulic49
Vehicle Speed Control17
Suspension14
Electrical System13
Exterior Lighting13
Engine and Engine Cooling10
Seat Belts7
Visibility5
Unknown OR Other4
Air Bags3

Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.

Common symptoms owners describe

Keyword analysis of complaint narratives; one complaint can describe several symptoms.

Mileage when problems occurred

Half of the failures with a reported odometer reading occurred by 73,729 miles (middle 50% between 46,125 and 99,425 miles), based on 46 complaints that included mileage.

under 20k
4
20–40k
4
40–60k
9
60–80k
7
80–100k
11
100–150k
9
150k+
2

Complaints by incident year

99
00
01
02
03
04
05
06
07
08
09
10
11
12
14
16
18
21

What owners report

  • This is to describe airbag injuries. My car performed well. If not for the airbag and good construction of this Volvo I would not be here to ask for your help. I am wondering why we still use explosive materials and a device that causes so many injuries. There has to be another device to absorb the force of impact…

    Air Bags · filed Jun 30, 2021

  • The car has problems starting and takes a few tries before starting up. Have also had a problem where the car was in park with the parking brake engaged and the car was revving on its own. There have also been problems while the car has been slowing down on the freeway, specifically when the brakes are being engaged…

    Engine · filed Aug 8, 2018

  • This happened yesterday 1/28/16 and in april 2015 (the dealership "fixed it" but it didn't work!!!!) yesterday, while driving home from work, the car did the scariest thing I've ever experienced while driving. All the lights on the dash, all the warning lights flashed several times and the car came to a complete…

    Fuel/propulsion System · filed Jan 29, 2016

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Federal defect investigations

Technical service bulletins

199 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2000 Volvo S40. The 10 most recent:

  • This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not…

    35526.1.8 · Service Bulletin/Repair Instructions · issued Apr 23, 2026

  • This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior…

    37809.1.1 · Service Bulletin/Repair Instructions · issued Apr 7, 2026

  • This is a Technical Journal. Vehicle type and platform identification.

    19245 · Service Bulletin/Repair Instructions · issued Dec 6, 2025

  • This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between…

    8501 · Service Bulletin/Repair Instructions · issued Apr 10, 2025

  • Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that…

    S10303 · Service Campaign · issued Feb 21, 2025

  • Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that…

    S10303 · Service Campaign · issued Feb 13, 2025

  • This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory

    37175 · Service Bulletin/Repair Instructions · issued Jan 16, 2025

  • This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between…

    8501 · Service Bulletin/Repair Instructions · issued Jan 16, 2025

  • Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service

    TJ27536.21.1-2024-08-07 · Other · issued Aug 14, 2024

  • This is a Technical Journal: 12V Battery Testing Method

    26745.13.14 · Service Bulletin/Repair Instructions · issued Jan 12, 2024

TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.

Safety recalls

The 2000 Volvo S40 has 1 NHTSA recall campaign — recall repairs are free at franchised dealers regardless of the vehicle’s age.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

Buying a used 2000 Volvo S40?

  • · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
  • · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
  • · Owners most often reported problems around 73,729 miles — budget accordingly if the car is approaching that mileage.
About this data. Complaint figures come from the NHTSA Office of Defects Investigation consumer complaint database and count unique complaints (one per NHTSA case number). Complaints are submitted by vehicle owners and are not independently verified; complaint volume also reflects how many of these vehicles are on the road. Recall data comes from the official NHTSA recall database. This page is not affiliated with Volvo or NHTSA.