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RecallGazette

Vehicle problems, recalls & safety intelligence

Ford Explorer 2020–2026technical service bulletin

Bulletin SSM 54787 · NHTSA communication 11032247 · issued Apr 29, 2026

Technical service bulletin
communication type
Fuel/propulsion System
component
2020–2026
model years
8
vehicle entries

Official summary

Some 2020-2023 Aviator and 2025-2026 Explorer/Police Interceptor Utility hybrid vehicles may exhibit a "Refuel Error See Manual" message in the instrument panel cluster (IPC) after installing a replacement fuel filler door assembly (7827936). This may be due to a concern with the replacement fuel filler door assembly. This condition does not affect vehicle durability and no additional diagnosis or service is required for this condition at this time. Inform customers that they can continue to drive the vehicle and Ford is currently working on a solution for this condition that is expected Q3 20

What a TSB means. Technical service bulletins are repair guidance manufacturers send to dealers — they are not recalls, and repairs are not automatically free (warranty extensions are an exception worth checking). The full document is available via NHTSA’s vehicle lookup.