1998–2004 Orion II, 2001–2004 Orion Vii Recall: ON CERTAIN TRANSIT BUSES, THE FUEL LIFT PUMP COULD FAIL IN A MANNER WHICH…
NHTSA campaign 05V079000 · Fuel System, Diesel · filed Mar 2, 2005 · verified Jul 30, 2026
The defect
ON CERTAIN TRANSIT BUSES, THE FUEL LIFT PUMP COULD FAIL IN A MANNER WHICH RESULTS IN ENGINE FUEL STARVATION, WHICH COULD RESULT IN A STALL CONDITION. POTENTIAL LIFT PUMP FAILURE MODES INCLUDE: BRUSH WEAR OUT, BUSHING FAILURE, ROTOR TAB INSERT FAILURE, OR ANY OTHER FAILURE MODE THAT WOULD CAUSE THE FUEL PUMPING ELEMENT TO STOP SPINNING.
The risk
IF THE FUEL LIFT PUMP PUMPING ELEMENT STOPS SPINNING AND THE FUEL PUMPING VANES STOP IN A LOCATION WHICH BLOCKS FUEL FLOW THROUGH THE LIFT PUMP, THE ENGINE WILL BE STARVED OF FUEL. FUEL STARVATION COULD CAUSE LOW ENGINE POWER, ENGINE MISFIRE, OR ENGINE STALL. PRIOR TO THE ENGINE STALLING, THE OPERATOR COULD EXPERIENCE LOW ENGINE POWER, ENGINE MISFIRE, AND/OR DASH-MOUNTED FAULT LAMP ILLUMINATION.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
CUMMINS IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. OWNERS MAY CONTACT CUMMINS AT 1-800-343-7357 OR ORION BUS AT 905-403-7807.
CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.
Affected vehicles
Related recalls
More Orion II recalls
- 1992–1998 Orion II and 3 other models — Power Train
- 2000–2001 Orion II — CERTAIN ORION BUSES EQUIPPED WITH SURE-LOK WHEELCHAIR…
- 1995–2001 Orion II and 2 other models — CERTAIN TRANSIT BUSES FAIL TO COMPLY WITH THE REQUIREMENTS…
- 1999 Freightliner Argosy and 18 other models — VEHICLE DESCRIPTION: TRUCKS, SCHOOL BUS AND MOTOR HOME…
- 1998–2000 Orion II and 2 other models — VEHICLE DESCRIPTION: TRANSIT BUSES EQUIPPED WITH VANNER 60…
Other campaigns involving Orion vehicles
Source: NHTSA recall database, campaign 05V079000. Data last verified Jul 30, 2026.