2022 New Flyer XE40 recalls
12 NHTSA recall campaigns naming the 2022 New Flyer XE40. Last verified Jul 30, 2026. Recalls may apply only to certain VIN ranges — always confirm with a VIN check.
Units are totals reported across campaigns mentioning this model — NHTSA does not always break unit counts down by model.
Affected components
Nearby model years
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Campaigns
- May 1, 2026Crash risk2022 New Flyer XE40 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2022 XE40 transit buses. The speedometer may not illuminate when the headlights are turned on. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Controls and Displays."
26V279000 · 4 units · New Flyer of America, Inc.
- Mar 13, 2026Crash risk2021–2025 New Flyer XE35, 2021–2026 New Flyer XE40, 2023–2025 New Flyer XE60 and 2 other models — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2021-2026 XE40, 2023-2025 XE60, 2023-2026 XHE40, and 2024-2026 XHE60 transit buses equipped with Accelera ELFA 3 control systems V1 and V2. An inverter software error may cause unintended acceleration or deceleration in certain conditions.
26V151000 · 1K units · New Flyer of America, Inc.
- Dec 19, 2025Crash risk2016–2026 New Flyer XD35, 2015–2026 New Flyer XD40, 2017–2026 New Flyer XD60 and 13 other models — Service Brakes, Air
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
25V898000 · 7K units · New Flyer of America, Inc.
- Sep 19, 2025Fire risk2019–2025 New Flyer XE35, 2021–2025 New Flyer XE40, 2021–2025 New Flyer XE60 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2019 XE35, 2021-2025 XE35, XE40, and XE60 transit buses. The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.
25V631000 · 655 units · New Flyer of America, Inc.
- Aug 29, 2025Fire risk2019–2025 New Flyer XE35, 2013–2025 New Flyer XE40, 2019–2025 New Flyer XE60 and 2 other models — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
25V566000 · 1K units · New Flyer of America, Inc.
- Jan 31, 2024Fire risk2021–2023 New Flyer XE35, 2021–2023 New Flyer XE40, 2021–2024 New Flyer XE60 and 1 other model — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40, 2021-2024 XE60, and 2023-2024 XHE40 vehicles. One or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosure.
24V056000 · 337 units · New Flyer of America, Inc.
- Dec 22, 2023Crash risk2021–2023 New Flyer XE35, 2021–2023 New Flyer XE40, 2023 New Flyer XE60 — Vehicle Speed Control
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40 and 2023 XE60 battery electric transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
23V897000 · 246 units · New Flyer of America, Inc.
- Dec 22, 2023Crash risk2022–2023 New Flyer XD35, 2022–2023 New Flyer XD40, 2023 New Flyer XD60 and 5 other models — Vehicle Speed Control
New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.
23V898000 · 211 units · New Flyer of America, Inc.
- Oct 20, 2023Crash risk2021–2023 New Flyer XD35, 2022–2023 New Flyer XD40, 2022–2023 New Flyer XD60 and 4 other models — Equipment
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims - Other than Passenger Cars."
23V711000 · 188 units · New Flyer of America, Inc.
- Feb 15, 2023Fire risk2021–2022 New Flyer XE35, 2021–2023 New Flyer XE40, 2021–2022 New Flyer XE60 — Electrical System
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XE35, 2021-2023 XE40, and 2021-2022 XE60 electric buses. One or more battery packs may accumulate liquid in the battery pack enclosure.
23V083000 · 219 units · New Flyer of America, Inc.
- Dec 20, 2022Crash risk2013–2022 New Flyer XDE35, 2013–2022 New Flyer XDE40, 2013–2022 New Flyer XDE60 and 5 other models — Steering
New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.
22V943000 · 746 units · New Flyer of America, Inc.
- Aug 24, 2022Crash risk2021–2022 New Flyer XD40, 2021–2022 New Flyer XD60, 2021–2022 New Flyer XDE40 and 4 other models — Steering
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
22V637000 · 55 units · New Flyer of America, Inc.