Friday, August 7, 2026
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1991 Ford Thunderbird problems & reliability

112 owner complaints filed with NHTSA for the 1991 Ford Thunderbird. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.

Owner complaints
112
Recall campaigns
0
Fire reports
13 (12%)
Crash reports
7 (6%)

Each complaint is counted once (by NHTSA case number), even when it names several vehicles.

NCAP overall rating
Not rated
NHTSA 5-star program
EPA fuel economy
18–20 MPG combined
City 16 · highway 22 (typical trim)
Service bulletins (TSBs)
35
Manufacturer communications on file
Defect investigations
2
NHTSA ODI probes naming this model year

5 complaints report injuries (5 injured).

Most reported problems

ComponentComplaints
Service Brakes, Hydraulic18
Seat Belts15
Engine and Engine Cooling14
Electrical System13
Exterior Lighting10
Fuel System, Gasoline10
Vehicle Speed Control10
Visibility8
Equipment6
Power Train4

Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.

Common symptoms owners describe

Keyword analysis of complaint narratives; one complaint can describe several symptoms.

Complaints by incident year

91
92
94
95
96
97
98
99
00
01
02
03
04
15

What owners report

  • Loss of hydraulic brake assist on super coupe. Pedal became hard to press. Both brake and abs annunciators illuminating. Troubleshooting indicates brake pressure switch failing to signal pump to charge system or accumulator has failed. Master cylinder and abs system are original equipment and thus 24 years old.

    Service Brakes · filed Jun 11, 2015

  • Plastic bushings in both ends of windshield wiper tie-rod component have worn. Causes wipers to move less, skip, and lose ability to clear entire windshield. Tie-rod may become disconnected from motor end or from wiper end. Car has less than 57000 miles.*ak

    Visibility · filed Nov 4, 2004

  • Defective headlamp circuit breaker causes headlights to flash off and on repeatedly. First failure occurred when car was 2 years old, second failure in the last year. Car has less than 57,000 miles. 1991 supercoupe model has foglamps as do the 1992 and later thunderbird models for which a recall exists.*ak

    Exterior Lighting · filed Nov 4, 2004

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Federal defect investigations

Technical service bulletins

35 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 1991 Ford Thunderbird. The 10 most recent:

  • Information regarding transmission fluid usage charts. *slc

    01157 · Service Bulletin/Repair Instructions · issued Aug 6, 2001

  • Some vehicles may exhibit heater core leaks. *slc

    01156 · Service Bulletin/Repair Instructions · issued Aug 6, 2001

  • Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt

    002310 · Service Bulletin/Repair Instructions · issued Nov 13, 2000

  • Subject regarding climate control - eatc - blower motor control service tips. *jb

    00213 · Service Bulletin/Repair Instructions · issued Oct 16, 2000

  • Information regarding the new transmission cooler flusher- service tip. *mjs

    0015 · Service Bulletin/Repair Instructions · issued Jan 10, 2000

  • Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt

    99222 · Service Bulletin/Repair Instructions · issued Oct 18, 1999

  • Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt

    99196 · Service Bulletin/Repair Instructions · issued Sep 20, 1999

  • Information on the new flush and fill tool available through rotunda. *tt

    99152 · Service Bulletin/Repair Instructions · issued Jul 26, 1999

  • Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt

    99129 · Service Bulletin/Repair Instructions · issued Jun 14, 1999

  • Information on "whining" / "buzzing" noise coming through entertainment or two-way radio speaker caused by the fuel pump. *tt

    99129 · Service Bulletin/Repair Instructions · issued Jun 14, 1999

TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.

Safety recalls

No NHTSA recall campaigns name the 1991 Ford Thunderbird in our current data. Recalls may apply only to certain VIN ranges — always confirm with a VIN check.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

Buying a used 1991 Ford Thunderbird?

About this data. Complaint figures come from the NHTSA Office of Defects Investigation consumer complaint database and count unique complaints (one per NHTSA case number). Complaints are submitted by vehicle owners and are not independently verified; complaint volume also reflects how many of these vehicles are on the road. Recall data comes from the official NHTSA recall database. This page is not affiliated with Ford or NHTSA.