2004 Ford F-250 SD defect investigations

Investigations by NHTSA’s Office of Defects Investigation that name the 2004 Ford F-250 SD. An investigation is how complaints can become a recall: complaints → investigation → (sometimes) TSB → recall.

• SPARK PLUG EJECTION FROM CYLINDER HEAD
  Defect Petition DP05005 · opened Sep 22, 2005 · closed Jan 4, 2006

  On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or t…

• ENGINE STALLING
  Engineering Analysis EA05003 · opened Feb 15, 2005 · closed Nov 2, 2005 · led to recall 05V270000

  In a june 7, 2005 letter, ford notified odi that it would be conducting a safety recall of approximately 180,000 ford f-super duty, excursion and e-series vehicles equipped with 6.0l diesel engines to correct two wiring related conditions that could result in engine stall (nhtsa recall no. 05v-270, ford no. 05s34).the …

• ENGINE STALLING
  Preliminary Evaluation PE04070 · opened Oct 7, 2004 · closed Feb 15, 2005

  Twenty five of the odi failure reports are duplicative of ford complaints.twenty odi reports do not contain a vin (and may or may not be duplicative of ford reports).the 14 alleged crashes and 2 alleged injuries were all minor.submitted during preliminary evaluation (pe) 04-070, ford's response to odi's information req…