2009 Ford F-150 structure problems
34 owner complaints filed with NHTSA name the structure on the 2009 Ford F-150 — 10% of all complaints for this model year.
What owners report
“This vehicle has been a lemon ever since we purchased it new. To start the 3rd brake light would always leak during rain and ruined the headliner took it back to andy mohr ford were we purchased approx 25 times for this issue. Then we have had oil leaks about a year after purchase and it still…”
filed Jul 8, 2026
“Frame of the body is completely rusted through to the point that it is almost unsafe to drive. It was identified when attempting to replace the rocker panel on the passenger side and the list put a hole in the frame. The vehicle has been well maintained but the amount of rust seems unusual for the…”
filed Apr 9, 2023
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related recalls
- StructureCampaign 11V049000 · Feb 1, 2011
Related service bulletins
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle…
SSM 51536 · Service Bulletin/Repair Instructions · issued Apr 4, 2023This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled…
TSB 20-2233 · Service Bulletin/Repair Instructions · issued Jul 13, 2020
Structure problems in other F-150 years
| Year | Reports | Share |
|---|---|---|
| 2025 F-150 | 3 | 3% |
| 2024 F-150 | 2 | 1% |
| 2023 F-150 | 21 | 5% |
| 2022 F-150 | 14 | 2% |
| 2021 F-150 | 35 | 4% |
| 2020 F-150 | 22 | 3% |
| 2019 F-150 | 31 | 2% |
| 2018 F-150 | 191 | 8% |
| 2017 F-150 | 109 | 8% |
| 2016 F-150 | 199 | 10% |
| 2015 F-150 | 147 | 9% |
| 2014 F-150 | 31 | 2% |
Other reported problem areas on the 2009 Ford F-150
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.