2016 Ford F-150 structure problems
199 owner complaints filed with NHTSA name the structure on the 2016 Ford F-150 — 10% of all complaints for this model year.
What owners report
“VEHICLE SAFETY COMPLAINT STATEMENT Prepared for NHTSA Submission Regarding Recall 26V237 / 26S28 To: National Highway Traffic Safety Administration (NHTSA) Subject: Report of Accident and Vehicle Control Loss Due to Defect Specified in Recall 26V237 VEHICLE INFORMATION: Year/Make/Model: 2016 Ford…”
filed May 11, 2026
“Frame is rusted through along the bottom weld. Most likely water, sand and debris entered the frame from side openings and this corrosive mixture sat in the bottom of the frame as there were no drain holes nearby. The problem was discovered by a Ford mechanic and the dealership said they could not…”
filed Feb 16, 2026
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Structure problems in other F-150 years
| Year | Reports | Share |
|---|---|---|
| 2025 F-150 | 3 | 3% |
| 2024 F-150 | 2 | 1% |
| 2023 F-150 | 21 | 5% |
| 2022 F-150 | 14 | 2% |
| 2021 F-150 | 35 | 4% |
| 2020 F-150 | 22 | 3% |
| 2019 F-150 | 31 | 2% |
| 2018 F-150 | 191 | 8% |
| 2017 F-150 | 109 | 8% |
| 2015 F-150 | 147 | 9% |
| 2014 F-150 | 31 | 2% |
| 2013 F-150 | 48 | 2% |
Other reported problem areas on the 2016 Ford F-150
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.