2005 Ford Excursion service bulletins & manufacturer communications
82 manufacturer communications are on file with NHTSA for the 2005 Ford Excursion. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.
Technical service bulletin 82
- When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and …SSM 51909 · Technical service bulletin · Power Train · issued Sep 7, 2023
- The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnos…SSM 46085 · Technical service bulletin · Engine and Engine Cooling · issued Sep 21, 2016
- Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-…ASI-44534 · Technical service bulletin · Power Train · issued May 1, 2014
- Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electroni…ASI-44404 · Technical service bulletin · Power Train · issued Feb 1, 2014
- Ford: runs rough, lacks power, hard start, no start. Some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with …TSB-10-12-6 · Technical service bulletin · Fuel System, Gasoline · issued Jun 11, 2010
- Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. Models f super duty; e series; ex…SB-20937 · Technical service bulletin · Power Train · issued Aug 1, 2009
- Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 an…TSB-08-26-3 · Technical service bulletin · Fuel System, Other · issued Jun 1, 2009
- Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *peTSB-08-16-13 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 2009
- Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms. *peTSB-08-20-1 · Technical service bulletin · Engine and Engine Cooling · issued Mar 20, 2009
- Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. Symptoms may include fuel in engine coolant and coolant expulsion from …TSB-08-23-8 · Technical service bulletin · Engine and Engine Cooling · issued Mar 4, 2009
- Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). IpeTSB-08-9-9 · Technical service bulletin · Engine and Engine Cooling · issued Oct 23, 2008
- Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *peTSB-08-18-6 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2008
- Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. No model or model years provided. *pe econoline, excursion and f-series s…CSP-48B01 · Technical service bulletin · Power Train · issued May 26, 2008
- 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj08-2-11 · Technical service bulletin · Engine and Engine Cooling · issued Mar 1, 2008
- Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f…07212 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2007
- 6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj07219 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2007
- Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj071110 · Technical service bulletin · Service Brakes, Air · issued Sep 19, 2007
- 6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb062401 · Technical service bulletin · Engine and Engine Cooling · issued Jul 25, 2007
- 6.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb07515 · Technical service bulletin · Engine and Engine Cooling · issued Apr 27, 2007
- Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb0754 · Technical service bulletin · Engine and Engine Cooling · issued Apr 27, 2007
- Lack of cooling fan operation. *kb0714 · Technical service bulletin · Engine and Engine Cooling · issued Mar 23, 2007
- 6.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb06171 · Technical service bulletin · Engine and Engine Cooling · issued Mar 23, 2007
- High pressure system diagnostics - 6.0l engines. *kb06176 · Technical service bulletin · Engine and Engine Cooling · issued Mar 23, 2007
- Air filter water ingestion / snow packing with codes p0103. *kb19614 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2007
- Egr throttle plate - dtc's p0487, p0488, and p1334 - mil. 04.25 model year level engines only. *kb19600 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2007
- Power steering fluid leak at jumper line to hydroboost connection. *kb062211 · Technical service bulletin · Steering · issued Dec 22, 2006
- Water in the fuel. Lamp is one and flickering. *kb06222 · Technical service bulletin · Fuel System, Gasoline · issued Dec 20, 2006
- 6.0l turbocharger carbon deposit diagnostics and service tips, lack of power, white or black smoke, surge, p0238, p0299, p0404, p0478, p0478, p2262, and/or p2263. *kb updated 11/05…06232 · Technical service bulletin · Engine and Engine Cooling · issued Dec 20, 2006
- Watch for oil flow from the base engine oil pump. Vehicles equipped with a 6.0l diesel engine. *kb19375 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2006
- Oil flow from the base engine oil pump. *kb19247 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2006
- Repeat turbocharger or vgt replacement. *tt19245 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2006
- Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt19082 · Technical service bulletin · Electrical System · issued Apr 29, 2006
- P0404 SERVICE TIP. *TT19099 · Technical service bulletin · Electrical System · issued Apr 28, 2006
- White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt06213 · Technical service bulletin · Engine and Engine Cooling · issued Mar 13, 2006
- 6.0L - MIL ON WITH DTC P0460. *TT06510 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt052625 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Water-in-fuel (wif) lamp on. *tt06310 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- High pressure system diagnostics - 6.0l for a hard start/long crank or no start condition due to low injection control pressure (icp). *tt0646 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Coolant degas bottle overflow - 6.0l. *tt052623 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt19015 · Technical service bulletin · Fuel System, Other · issued Jan 1, 2006
- MIL ON WITH DTC P0460 -- 6.0L. *TT052615 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Exhaust smoke and/or smell, harsh transmission shifts -- 6.0l. *tt05254 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Water-in-fuel (wif) lamp. *tt04194 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt041601 · Technical service bulletin · Engine and Engine Cooling · issued Nov 14, 2005
- Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt05215 · Technical service bulletin · Engine and Engine Cooling · issued Oct 31, 2005
- Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt05174 · Technical service bulletin · Visibility · issued Oct 7, 2005
- Coolant degas bottle overflow. *tt051713 · Technical service bulletin · Engine and Engine Cooling · issued Oct 7, 2005
- Diagnostic trouble code p0488 and/or p1334 with no driveability symptoms, harsh shift and/or transmission engagements. *tt05176 · Technical service bulletin · Power Train · issued Oct 7, 2005
- Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt18884 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2005
- Flutter noise on deceleration. *tt18845 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2005
- Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. Multiple vehicles. Ford oasis. To include 2006 ford f-53. *tt18822 · Technical service bulletin · Power Train · issued Sep 1, 2005
- High pressure oil leak at an injector. A hard start, or no start condition with low or no injection control pressure (icp) - service tip. *tt18749 · Technical service bulletin · Engine and Engine Cooling · issued Jul 1, 2005
- Diagnostic trouble code p0488 set after reflash. *tt18734 · Technical service bulletin · Engine and Engine Cooling · issued Jul 1, 2005
- Safety belt retraction speed. *tt042421 · Technical service bulletin · Seat Belts · issued Jun 7, 2005
- Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt18694 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2005
- High pressure pump o-ring available for concern related to a high pressure system oil leak. *tt18635 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 2005
- Front seal oil leak - misdiagnosed as oil pressure regulator oil leak. *tt18593 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 2005
- Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt18525 · Technical service bulletin · Engine and Engine Cooling · issued Apr 1, 2005
- Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt05417 · Technical service bulletin · Engine and Engine Cooling · issued Mar 7, 2005
- Inter mittent speedometer odometer abs driveability and or speed control system concerns. *eh18445 · Technical service bulletin · Electrical System · issued Mar 1, 2005
- Safety belt web stop button service. *eh05310 · Technical service bulletin · Seat Belts · issued Feb 21, 2005
- High pressure oil leak at an injector. *eh18441 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2005
- Vehicle with a 6.0l engine may exhibit any one or more of the following buck jerk lacks power black smoke rolling idle surge mil on and diagnotics trouble codes p02263 or p0299. Al…18427 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2005
- Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt18397 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2005
- Coolant degas bottle overflow. *tt05249 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Vibration diagnosis - tire/wheel runout. *tt052624 · Technical service bulletin · Wheels · issued Jan 1, 2005
- Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc05135 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Diesel exhaust smell in cab-6.0l engine. *sc05139 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Various driveability symptoms-calibration update release-6.0 diesel engine. *sc05114 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005. *sc05148 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Engine quits upon drive or reverse engagement, or when coming to a stop-torqshift transmission. *sc05121 · Technical service bulletin · Power Train · issued Jan 1, 2005
- Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt04233 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- A cold weather reverse engagement stall. *tt18376 · Technical service bulletin · Power Train · issued Jan 1, 2005
- Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt17467 · Technical service bulletin · Fuel System, Diesel · issued Jan 1, 2005
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt04189 · Technical service bulletin · Visibility · issued Dec 13, 2004
- Hard start/long crank with low icp, no start, or a rough idle. *tt18293 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2004
- Oil leak from the oil filter cover. *eh18283 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2004
- Air induction system appears to be warped and or not sealing. This includes super duty f series models. *eh18276 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2004
- Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt17406 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2004
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.031404 · Technical service bulletin · Engine and Engine Cooling · issued Aug 23, 2004
- Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt18069 · Technical service bulletin · Engine and Engine Cooling · issued Aug 1, 2004
- Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt02219 · Technical service bulletin · Electrical System · issued Jan 1, 2004