2004 Ford E-150 service bulletins & manufacturer communications
60 manufacturer communications are on file with NHTSA for the 2004 Ford E-150. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.
Technical service bulletin 60
- When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and …SSM 51909 · Technical service bulletin · Power Train · issued Sep 7, 2023
- Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-…ASI-44534 · Technical service bulletin · Power Train · issued May 1, 2014
- Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electroni…ASI-44404 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2014
- Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj071110 · Technical service bulletin · Service Brakes, Air · issued Sep 19, 2007
- Lack of power due to low fuel pressure - fuel tank liner seperation. *kb19728 · Technical service bulletin · Engine and Engine Cooling · issued Apr 1, 2007
- Lack of power due to low fuel pressure, fuel tank liner seperation. *kb19621 · Technical service bulletin · Fuel System, Gasoline · issued Feb 1, 2007
- Slow fuel fill on vehicles with a 4.6l or 5.4l engine and mid-ship fuel tank. *kb062318 · Technical service bulletin · Fuel System, Gasoline · issued Dec 20, 2006
- Headlight adjustment needed. *kb19527 · Technical service bulletin · Exterior Lighting · issued Dec 1, 2006
- Watch for oil flow from the base engine oil pump. Vehicles equipped with a 6.0l diesel engine. *kb19375 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2006
- Oil flow from the base engine oil pump. *kb19247 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2006
- Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt19082 · Technical service bulletin · Electrical System · issued Apr 29, 2006
- P0404 SERVICE TIP. *TT19099 · Technical service bulletin · Electrical System · issued Apr 28, 2006
- White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt06213 · Technical service bulletin · Engine and Engine Cooling · issued Mar 13, 2006
- Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt052625 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Water-in-fuel (wif) lamp on. *tt06310 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Coolant degas bottle overflow - 6.0l. *tt052623 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2006
- Low battery voltage - 6.0l diesel with single alternator. *tt19019 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt19015 · Technical service bulletin · Fuel System, Other · issued Jan 1, 2006
- Water-in-fuel (wif) lamp. *tt04194 · Technical service bulletin · Electrical System · issued Jan 1, 2006
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt041601 · Technical service bulletin · Engine and Engine Cooling · issued Nov 14, 2005
- Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt05215 · Technical service bulletin · Engine and Engine Cooling · issued Oct 31, 2005
- Coolant degas bottle overflow. *tt051713 · Technical service bulletin · Engine and Engine Cooling · issued Oct 7, 2005
- Flutter noise on deceleration. *tt18845 · Technical service bulletin · Engine and Engine Cooling · issued Sep 1, 2005
- Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. Multiple vehicles. Ford oasis. To include 2006 ford f-53. *tt18822 · Technical service bulletin · Power Train · issued Sep 1, 2005
- Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. Customer satisfaction program 04b24. Transmission reverse planet replacement. *tt s…04B24 · Technical service bulletin · Power Train · issued Aug 18, 2005
- Headlight adjustment - chassis cab incomplete vehicles. *tt18735 · Technical service bulletin · Exterior Lighting · issued Jul 1, 2005
- Diagnostic trouble code p0488 set after reflash. *tt18734 · Technical service bulletin · Engine and Engine Cooling · issued Jul 1, 2005
- Daytime running lights inoperative and a/c not cooling. *tt0582 · Technical service bulletin · Electrical System · issued Jun 7, 2005
- Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt18694 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2005
- Intermittent crank no start due to an egr throttle plate that is stuck closed. The engine may seem like it has no compression due to a faster than normal cranking speed of greater …18598 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 2005
- Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt18525 · Technical service bulletin · Engine and Engine Cooling · issued Apr 1, 2005
- Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt18397 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 2005
- Vibration/harshness above 45 mph (72 km/h) after tire balance. *tt05248 · Technical service bulletin · Suspension · issued Jan 1, 2005
- Coolant degas bottle overflow. *tt05249 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Diesel exhaust smell in cab-6.0l engine. *sc05139 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Popping or quavering from radio on the am band. *tt18384 · Technical service bulletin · Electrical System · issued Jan 1, 2005
- Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt18362 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 2005
- Intermittent clunk on 3-2 downshift during coastdown/tip-in. Oasis. To include 2005 f-150, e-series and expedition. *tt18250 · Technical service bulletin · Power Train · issued Oct 1, 2004
- Customer satisfaction program 04n03. Additional warranty coverage for anti-lock brake system module. *tt04N03 · Technical service bulletin · Service Brakes, Hydraulic · issued Oct 1, 2004
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.031404 · Technical service bulletin · Engine and Engine Cooling · issued Aug 23, 2004
- Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes…18115 · Technical service bulletin · Electrical System · issued Aug 1, 2004
- Insufficient charging system output for modified vehicle use. *tt18101 · Technical service bulletin · Electrical System · issued Aug 1, 2004
- Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt18069 · Technical service bulletin · Engine and Engine Cooling · issued Aug 1, 2004
- Delayed/harsh forward or reverse engagements. *tt18051 · Technical service bulletin · Power Train · issued Aug 1, 2004
- Malfunction indicator lamp on with diagnostic trouble code p2195, p2916, p2197 and/or p2198. *tt17949 · Technical service bulletin · Electrical System · issued Jul 1, 2004
- Lack of power and/or diagnostic trouble code (dtc) p2263 after turbocharger replacement. *tt17885 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2004
- Delayed/harsh forward or reverse engagements. *tt17874 · Technical service bulletin · Power Train · issued Jun 1, 2004
- Engine oil diluted with fuel, runs rough and/or a low power condition. *tt03146 · Technical service bulletin · Engine and Engine Cooling · issued May 17, 2004
- Chassis component torque update for e-coated frames. *tt0484 · Technical service bulletin · Structure · issued May 3, 2004
- Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p2195 and/or p2197. *tt17820 · Technical service bulletin · Electrical System · issued May 1, 2004
- Rear leaf spring noise. *tt17777 · Technical service bulletin · Suspension · issued May 1, 2004
- Restraints control module (rcm) connector removal and installation - service tip. *tt17733 · Technical service bulletin · Electrical System · issued Apr 1, 2004
- Clunk or pop on initial engagement from reverse to drive at approximately 2-3 mph. Various modles including 2004 econoline. *tt17727 · Technical service bulletin · Power Train · issued Apr 1, 2004
- Steering wheel nibble 50-65 mph. *tt17695 · Technical service bulletin · Steering · issued Apr 1, 2004
- Air bag light on with diagnostic trouble codes b1866 or b1935. *tt17631 · Technical service bulletin · Electrical System · issued Mar 1, 2004
- Low engine rpm and/or other driveability concerns when performing a long deceleration in manual second or third gear. Cut-away/chassis cab vehicles equipped with a 6.0l diesel engi…17597 · Technical service bulletin · Engine and Engine Cooling · issued Mar 1, 2004
- Clunk from front suspension. *tt17520 · Technical service bulletin · Suspension · issued Jan 1, 2004
- Diagnostic trouble codes (dtc) b1876, b1880, b1915 and/or b1920 airbag electronic crash sensor (ecs) module on vehicles equipped with aftermarket high current devices. *tt03236 · Technical service bulletin · Electrical System · issued Nov 24, 2003
- Broken exhaust manifold studs. *tt17320 · Technical service bulletin · Engine and Engine Cooling · issued Nov 1, 2003
- New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip. *tt03261 · Technical service bulletin · Power Train · issued Jan 5, 2003