1994 Ford Aerostar service bulletins & manufacturer communications
75 manufacturer communications are on file with NHTSA for the 1994 Ford Aerostar. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.
Technical service bulletin 75
- New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt03148 · Technical service bulletin · Power Train · issued Jul 21, 2003
- Lamp-brake-invadvertent disabling of brake shift interlock. *mj02176 · Technical service bulletin · Exterior Lighting · issued Sep 2, 2002
- Some vehicles equipped with an automatic transmission and a 4.0l ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition. *tt02142 · Technical service bulletin · Engine and Engine Cooling · issued Jul 22, 2002
- Some vehicles equipped with the 4.0l ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock. *tt01197 · Technical service bulletin · Engine and Engine Cooling · issued Oct 1, 2001
- Brake shift interlock.*jb01181 · Technical service bulletin · Power Train · issued Sep 17, 2001
- Information regarding transmission fluid usage charts. *slc01157 · Technical service bulletin · Unknown OR Other · issued Aug 6, 2001
- Some vehicles may exhibit heater core leaks. *slc01156 · Technical service bulletin · Visibility · issued Aug 6, 2001
- On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt01124 · Technical service bulletin · Engine and Engine Cooling · issued Jun 25, 2001
- Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt002310 · Technical service bulletin · Power Train · issued Nov 13, 2000
- Information regarding the new transmission cooler flusher- service tip. *mjs0015 · Technical service bulletin · Power Train · issued Jan 10, 2000
- Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt99222 · Technical service bulletin · Electrical System · issued Oct 18, 1999
- Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt99196 · Technical service bulletin · Equipment · issued Sep 20, 1999
- Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt99194 · Technical service bulletin · Service Brakes, Hydraulic · issued Sep 20, 1999
- Service tip information on revised oil pan gasket replacement procedure. *tt99183 · Technical service bulletin · Engine and Engine Cooling · issued Sep 6, 1999
- Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt13118 · Technical service bulletin · Engine and Engine Cooling · issued Aug 1, 1999
- Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt6896 · Technical service bulletin · Engine and Engine Cooling · issued Aug 1, 1999
- Information on the new flush and fill tool available through rotunda. *tt99152 · Technical service bulletin · Power Train · issued Jul 26, 1999
- Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt99139 · Technical service bulletin · Exterior Lighting · issued Jun 28, 1999
- Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt99129 · Technical service bulletin · Equipment · issued Jun 14, 1999
- Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt99816 · Technical service bulletin · Engine and Engine Cooling · issued May 3, 1999
- Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc98246 · Technical service bulletin · Electrical System · issued Dec 7, 1998
- Special field action regarding revised waranty information. *tt98L20 · Technical service bulletin · Unknown OR Other · issued Dec 1, 1998
- Mass air flow (maf)- sensor contamination- service tip. *ak982310 · Technical service bulletin · Engine and Engine Cooling · issued Nov 23, 1998
- Concerns with front drive axle fluid may leak out of the vent under some driving modes on some vehicles. *yc98233 · Technical service bulletin · Power Train · issued Nov 23, 1998
- Experiencing a " buzzing " or " rattling " noise from the exhaust system. *yc982010 · Technical service bulletin · Engine and Engine Cooling · issued Oct 12, 1998
- Information on a new transmission fluid usage chart. *yc9888 · Technical service bulletin · Power Train · issued Apr 27, 1998
- Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt9873 · Technical service bulletin · Equipment · issued Apr 13, 1998
- Information on tire company telephone numbers for customer assistance. *yc9852 · Technical service bulletin · Tires · issued Apr 13, 1998
- This bulletin contains service tips when servicing any brake related roughness / pull concerns. *tt985A52 · Technical service bulletin · Service Brakes, Hydraulic · issued Mar 18, 1998
- The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc985A13 · Technical service bulletin · Service Brakes, Hydraulic · issued Mar 18, 1998
- Recommended guidelines for towing behind recreational vehicles. *tt985A12 · Technical service bulletin · Equipment · issued Mar 18, 1998
- Service tip information regarding elimination of sanding rotors and drums. *yc985A11 · Technical service bulletin · Service Brakes, Hydraulic · issued Mar 18, 1998
- Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc985A5 · Technical service bulletin · Service Brakes, Hydraulic · issued Mar 18, 1998
- Information regarding transfer case rear housing and driveshaft replacement. *tt983080 · Technical service bulletin · Power Train · issued Feb 26, 1998
- Front and rear bumpers made of xenoy plastic have had the conductive primer removed from service parts. *yc9832 · Technical service bulletin · Structure · issued Feb 16, 1998
- Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released. *tt98112 · Technical service bulletin · Power Train · issued Jan 19, 1998
- Subject regarding the availability of hub-mount brake rotor machining equipment. *tt9814 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 19, 1998
- Vehicles exhibiting a "squeaking" or "chirping" from the blower motor at low blower motor speeds. *yc97111097234 · Technical service bulletin · Electrical System · issued Nov 10, 1997
- Experiencing a "thumping" noise or tempeature gauge fluctation with some vehicles. *yc97090297189 · Technical service bulletin · Engine and Engine Cooling · issued Sep 2, 1997
- Aerostar e4wd models may experience front axle lubricant leakage from the vent tube under some driving conditions. *twBC2431970501 · Technical service bulletin · Power Train · issued May 1, 1997
- Blower motor- "chirping" or "squeaking" from blower motor at low speeds. *jd97610 · Technical service bulletin · Engine and Engine Cooling · issued Mar 17, 1997
- Fuel economy- customer expectations versus vehicle usage. *jd9768 · Technical service bulletin · Unknown OR Other · issued Mar 17, 1997
- Fluid- transmission fluid usage charts. *jd97511 · Technical service bulletin · Power Train · issued Mar 3, 1997
- Frame- rivet replacement with bolts- service tips. *jd9747 · Technical service bulletin · Structure · issued Feb 17, 1997
- Blower motor- "chirp" or "squeak" from blower motor at low speeds. *jd9743 · Technical service bulletin · Engine and Engine Cooling · issued Feb 17, 1997
- 4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompnied with a thumping noise or feel in the coolant hoses with the engine at normal operating te…BC1019997230 · Technical service bulletin · Engine and Engine Cooling · issued Jan 23, 1997
- 4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompanied with a thumping noise or feel in the coolant hose with the engine at normal operating te…BC3485972301 · Technical service bulletin · Engine and Engine Cooling · issued Jan 23, 1997
- Brakes - brake service - service tips. *tw962617 · Technical service bulletin · Service Brakes, Hydraulic · issued Dec 16, 1996
- Sliding door - damaged or misadjusted latch mechanism. *tw962616 · Technical service bulletin · Latches/locks/linkages · issued Dec 16, 1996
- Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw962612 · Technical service bulletin · Power Train · issued Dec 16, 1996
- Torque converter - leak test procedure - service tip. *tw96249 · Technical service bulletin · Power Train · issued Nov 18, 1996
- Wiring - electrical diode identification and service replacements. *tw96246 · Technical service bulletin · Electrical System · issued Nov 18, 1996
- Information on aode/4r7w transmission main control & case replacement. *ttBC0678961025 · Technical service bulletin · Power Train · issued Oct 25, 1996
- Air conditioning - compressor failure - insufficient amount of refrigerant oil. *tw96226 · Technical service bulletin · Equipment · issued Oct 21, 1996
- Mass air flow sensor - replacement as an assembly - service tip. *tw96225 · Technical service bulletin · Fuel System, Gasoline · issued Oct 21, 1996
- Brakes - elimination of sanding rotors and drums - service tip. *tw96222 · Technical service bulletin · Service Brakes, Hydraulic · issued Oct 21, 1996
- Windshield and interior glass - fog/film. *tw96221 · Technical service bulletin · Visibility · issued Oct 21, 1996
- Concerns w/ liftgate opening efforts &/or the liftgate not staying open, especially in cold ambient temps. *ttBC0822961010 · Technical service bulletin · Structure · issued Oct 10, 1996
- Experiencing a rapping or clanging noise when the steering wheel is turned rapidly or when turning on a bumpy road surface. *tt96719 · Technical service bulletin · Steering · issued Mar 25, 1996
- A windnoise may be heard at the a-pillar in some vehicles. This may be caused by incomplete sealing at the a-pillar. Install a foam sealant into the lower section of the a-pillar t…95217 · Technical service bulletin · Structure · issued Oct 1, 1995
- The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake sys…95212 · Technical service bulletin · Service Brakes, Hydraulic · issued Oct 1, 1995
- High altitude transmission available. *twBC1350950906 · Technical service bulletin · Power Train · issued Sep 1, 1995
- Vehicle may exhibit a moan when turning - to correct this condition, replace the high pressure hose with a tuned hose. *twBC1383950906 · Technical service bulletin · Steering · issued Sep 1, 1995
- Transfer case may leak fluid from the case vent tube. *tw951012 · Technical service bulletin · Power Train · issued May 1, 1995
- Vehicles may have a disconnect of the ignition control module (icm) connector or moisture buildup within the connector. *tw95102 · Technical service bulletin · Electrical System · issued May 1, 1995
- UNKNOWN95910 · Technical service bulletin · Engine and Engine Cooling · issued May 1, 1995
- UNKNOWN9592 · Technical service bulletin · Visibility · issued May 1, 1995
- Mil lamp may turn on or flash intermittently may be due to the powertrain control module (pcm) incorrectly calculating the vehicle engine load during light throttle. *tw95715 · Technical service bulletin · Electrical System · issued Apr 1, 1995
- UNKNOWN9566 · Technical service bulletin · Visibility · issued Mar 1, 1995
- Chirp or squeak noise from blower motor at low speeds. *tw9566 · Technical service bulletin · Visibility · issued Mar 1, 1995
- Chirp or squeak from blower motor. *tw95511 · Technical service bulletin · Visibility · issued Mar 1, 1995
- Knocking noise from lower front of engine compartment. *tw95320 · Technical service bulletin · Engine and Engine Cooling · issued Feb 1, 1995
- New radiator manufacturing process/modification. *tw9524 · Technical service bulletin · Engine and Engine Cooling · issued Jan 1, 1995
- Knocking noise from lower end #1 main bearing during acceleration. *tw94256 · Technical service bulletin · Engine and Engine Cooling · issued Dec 1, 1994
- Front door glass tipping and binding during downward travel. *tw94249 · Technical service bulletin · Visibility · issued Nov 1, 1994