1989 Ford Aerostar problems & reliability
260 owner complaints filed with NHTSA for the 1989 Ford Aerostar. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.
Each complaint is counted once (by NHTSA case number), even when it names several vehicles.
15 complaints report injuries (24 injured, 4 deaths reported).
Most reported problems
| Component | Complaints | Share |
|---|---|---|
| Electrical System → | 91 | 35% |
| Fuel System, Gasoline → | 53 | 20% |
| Power Train → | 31 | 12% |
| Seat Belts → | 31 | 12% |
| Engine and Engine Cooling → | 23 | 9% |
| Service Brakes, Hydraulic → | 19 | 7% |
| Vehicle Speed Control → | 12 | 5% |
| Visibility | 8 | 3% |
| Structure | 7 | 3% |
| Steering | 6 | 2% |
Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.
Common symptoms owners describe
Keyword analysis of complaint narratives; one complaint can describe several symptoms.
Complaints by incident year
What owners report
“My ford aerostar caught fire last night for no apparent reason. My daughter had returned from school and parked it in the driveway. Approximately 2 hours later, a neighbor rang the door bell and frantically said "your van is on fire". We called 911 and the fire department was there within 3 minutes to put it out. *jb”
Electrical System · filed Oct 3, 2006
“Dt: the contact received nhtsa recall 96v071000 concerning the ignition switch. When he contacted ford, they could not find the vin. This started a couple of months ago. The switch started to come apart, causing the vehicle not to start. He repaired it himself, and it is currently working.*ak updated 12/27/2005. *nm”
Electrical System · filed Oct 26, 2005
“The consumer stated that back in 1998 she had a accident with her ford aerostar. She stated that when she pulled into a parking space and hit the brakes, the vehicle surged forward and hit a building. She said she had the vehicle towed to the dealer who stated that they thought the problem was a faulty idle air…”
Vehicle Speed Control · filed Oct 18, 2004
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Federal defect investigations
- CRACKED FUEL TANKS
Engineering Analysis EA96030 · opened Dec 20, 1996 · closed Aug 13, 1998 · led to recall 98V190000
- CRACKED FUEL TANKS
Preliminary Evaluation PE96050 · opened Aug 6, 1996 · closed Dec 20, 1996
- SEAT BELT BUCKLE FAILURE
Engineering Analysis EA94025 · opened Jul 19, 1994 · closed Sep 30, 1997
- SEAT BELT BUCKLE FAILURE
Preliminary Evaluation PE94021 · opened Mar 4, 1994 · closed Jul 19, 1994
- PARK PAWL BENDING
Preliminary Evaluation PE91127 · opened Sep 16, 1991 · closed Nov 8, 1991 · led to recall 91V189001
- LIFTGATE FAILURE
Engineering Analysis EA91015 · opened Feb 1, 1991 · closed Sep 20, 1991 · led to recall 91V136000
- LIFTGATE FAILURE
Preliminary Evaluation PE91005 · opened Oct 18, 1990 · closed Feb 1, 1991
- THROTTLE STICKING
Engineering Analysis EA90042 · opened Aug 31, 1990 · closed Dec 31, 1991
Technical service bulletins
34 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 1989 Ford Aerostar. The 10 most recent:
Information regarding transmission fluid usage charts. *slc
01157 · Service Bulletin/Repair Instructions · issued Aug 6, 2001
Some vehicles may exhibit heater core leaks. *slc
01156 · Service Bulletin/Repair Instructions · issued Aug 6, 2001
On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt
01124 · Service Bulletin/Repair Instructions · issued Jun 25, 2001
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
002310 · Service Bulletin/Repair Instructions · issued Nov 13, 2000
Information regarding the new transmission cooler flusher- service tip. *mjs
0015 · Service Bulletin/Repair Instructions · issued Jan 10, 2000
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
99222 · Service Bulletin/Repair Instructions · issued Oct 18, 1999
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
99196 · Service Bulletin/Repair Instructions · issued Sep 20, 1999
Service tip information on revised oil pan gasket replacement procedure. *tt
99183 · Service Bulletin/Repair Instructions · issued Sep 6, 1999
Information on the new flush and fill tool available through rotunda. *tt
99152 · Service Bulletin/Repair Instructions · issued Jul 26, 1999
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
99816 · Service Bulletin/Repair Instructions · issued May 3, 1999
TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.
Safety recalls
No NHTSA recall campaigns name the 1989 Ford Aerostar in our current data. Recalls may apply only to certain VIN ranges — always confirm with a VIN check.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Buying a used 1989 Ford Aerostar?
- · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
- · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.