2005 Dodge Caravan service bulletins & manufacturer communications

83 manufacturer communications are on file with NHTSA for the 2005 Dodge Caravan. TSBs are repair guidance for dealers — they are not recalls, and repairs are not automatically free.

• Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicin…
  9004009 · Technical service bulletin · Power Train · issued Apr 7, 2021
• Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicin…
  9004009 · Technical service bulletin · Power Train · issued Mar 31, 2021
• KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other pla…
  9004275 · Technical service bulletin · Electrical System · issued Jul 22, 2020
• KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other pla…
  9004275 · Technical service bulletin · Electrical System · issued Jul 22, 2020
• Disinfectant Solution Recommended for COVID-19
  23-015-20 · Technical service bulletin · Equipment · issued Apr 30, 2020
• Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and als…
  08-049-20 · Technical service bulletin · Electrical System · issued Apr 22, 2020
• Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  3100519 · Technical service bulletin · Structure · issued Nov 20, 2019
• Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage part…
  3100319 · Technical service bulletin · Structure · issued Nov 20, 2019
• Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
  3100619 · Technical service bulletin · Structure · issued Nov 20, 2019
• Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  31-005-19 · Technical service bulletin · Equipment · issued Nov 20, 2019
• Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage part…
  31-003-19 · Technical service bulletin · Equipment · issued Nov 20, 2019
• Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
  31-006-19 · Technical service bulletin · Structure · issued Nov 20, 2019
• Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies t…
  68332810 · Technical service bulletin · Engine and Engine Cooling · issued Sep 7, 2016
• Valve Body. These may cause over drive cycling.
  R2118796A · Technical service bulletin · Engine and Engine Cooling · issued Feb 26, 2016
• NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also i…
  RL108213A$ · Technical service bulletin · Engine and Engine Cooling · issued Jan 26, 2016
• Extended Warranty on the Fuel Tank/Vapor Cannister
  D1602X60 · Technical service bulletin · Fuel System, Gasoline · issued Jan 15, 2016
• This bulletin involves replacing the fuel tank and vapor canister.
  1400116 · Technical service bulletin · Fuel System, Gasoline · issued Jan 15, 2016
• Extended Warranty on the Fuel Tank/Vapor Cannister
  D-16-02 X60 · Technical service bulletin · Fuel System, Diesel · issued Jan 15, 2016
• Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Some customers may experience an en…
  14-001-16 · Technical service bulletin · Engine · issued Jan 15, 2016
• (x60) fuel tank/vapor canister - 2004-2005-town and country (rs) and caravan/grand caravan (rs)
  D-16-02 · Technical service bulletin · Fuel System, Other · issued Jan 15, 2016
• Summary to be provided on a future date.
  14-001-16 · Technical service bulletin · Engine · issued Jan 15, 2016
• Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be…
  9003215 · Technical service bulletin · Engine and Engine Cooling · issued Feb 12, 2015
• Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be…
  9003215 · Technical service bulletin · Engine and Engine Cooling · issued Feb 12, 2015
• Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid pac…
  9002887 · Technical service bulletin · Engine and Engine Cooling · issued Feb 11, 2015
• Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a ki…
  9002828 · Technical service bulletin · Structure · issued Sep 3, 2014
• Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
  18-042-14 · Technical service bulletin · Power Train · issued Jul 30, 2014
• Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
  18-042-14 · Technical service bulletin · Electrical System · issued Jul 30, 2014
• Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~Belt Web Button:…
  9001329 · Technical service bulletin · Parking Brake · issued Feb 12, 2014
• 82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Je…
  9002519 · Technical service bulletin · Equipment · issued Mar 20, 2013
• Chrysler: the park lamps remain illuminated when both headlamps are on and then off, or both headlights fail to illuminate while park lamps remain illumnated after switching on. Mo…
  SB-08-008-13 · Technical service bulletin · Exterior Lighting · issued Feb 13, 2013
• Dodge/chrysler: behavior of headlamp switch function may impact lighting systems such as overload spike of electrical systems, turning off or unanticipated illumination, flickering…
  SB-08-052-12 · Technical service bulletin · Exterior Lighting · issued Aug 25, 2012
• Dodge/chrysler: supplemental front airbag sensors on about 310,000 certain vehicles may crack under certain conditions and allow water to enter into the sensor. These sensors were …
  CS-J-38 · Technical service bulletin · Air Bags · issued Apr 1, 2010
• 1-2 and/or 2-3 shift harness. Erasing and reprogramming the powertrain control module with new software is necessary. *kb
  2101807 · Technical service bulletin · Power Train · issued Oct 27, 2007
• Power sliding door adjustment and diagnosis aid. *kb updated 10/26/07. *nj
  2302007 · Technical service bulletin · Structure · issued Sep 27, 2007
• Generic powertrain control module (pcm) procedure. *kb
  1802907 · Technical service bulletin · Power Train · issued Apr 26, 2007
• Cleaning procedure for the mechanical throttle body. *kb
  1400207 · Technical service bulletin · Fuel System, Gasoline · issued Apr 5, 2007
• Passenger air bag deactivation. *kb
  0800107 · Technical service bulletin · Air Bags · issued Feb 7, 2007
• Tire pressure monitor system information. *kb
  2200406 · Technical service bulletin · Tires · issued Oct 4, 2006
• Snow/water ingestion into rear brake drum. *kb
  0500106A · Technical service bulletin · Service Brakes, Air · issued Sep 23, 2006
• Powertrain control module initialization. *kb
  0803006 · Technical service bulletin · Power Train · issued Aug 25, 2006
• 3rd row seat front leg will not retract. *tt
  2301206 · Technical service bulletin · Seats · issued Jun 3, 2006
• Snow/water ingestion into rear brake drum. *tt
  0500305 · Technical service bulletin · Service Brakes, Hydraulic · issued Mar 9, 2006
• 3rd row seat front leg will not retract. *mj *tt
  2301704 · Technical service bulletin · Structure · issued Feb 25, 2006
• Daimlerchrysler corporation is now offering a passenger airbag deactivation wiring package. To include 2006 chrysler town and country and 300/touring. *tt
  0803205 · Technical service bulletin · Air Bags · issued Jan 3, 2006
• Cylinder head bolt re-torque procedure. Gpop - issue review system. *tt
  0900105 · Technical service bulletin · Engine and Engine Cooling · issued Dec 10, 2005
• Tire pressure monitor - system information. *tt
  2200205 · Technical service bulletin · Tires · issued Dec 7, 2005
• Inaccurate speedometer. *ak
  2102205 · Technical service bulletin · Power Train · issued Nov 4, 2005
• Revised power steering system bleeding procedures. *sc
  1900805 · Technical service bulletin · Steering · issued Nov 2, 2005
• Rattle sound from steering wheel area. *tt *sc
  1900705 · Technical service bulletin · Steering · issued Sep 30, 2005
• STEERING SHUDDER. *TT
  1900403 · Technical service bulletin · Steering · issued Aug 4, 2005
• Engine compartment squeak under light throttle tip-in. *tt
  0900305 · Technical service bulletin · Engine and Engine Cooling · issued Jun 23, 2005
• Snow/water ingestion into rear brake drum. *tt
  0500204 · Technical service bulletin · Service Brakes, Hydraulic · issued Jun 21, 2005
• Flash - a/c system performance. *tt
  2400905 · Technical service bulletin · Equipment · issued Jun 18, 2005
• Creaking/squawking sound from front strut area. *tt
  0200405 · Technical service bulletin · Suspension · issued May 27, 2005
• Rough idle after hot start. *tt
  1802305 · Technical service bulletin · Engine and Engine Cooling · issued May 17, 2005
• Airbag control and or occupant classification module service. 2005 chrysler voyager. *sc
  0801905 · Technical service bulletin · Air Bags · issued Mar 19, 2005
• Rapid response transmittal#05-005. Malfunction indicator lamp illumination diagnostic trouble codes (dtc) p0135 - o2 sensor 1/1 heater performance. *sc
  05005 · Technical service bulletin · Engine and Engine Cooling · issued Mar 17, 2005
• Rattle/knocking sound from the front suspension. *sc
  0200305 · Technical service bulletin · Suspension · issued Mar 16, 2005
• Mil illumination diagnostic trouble codes (dtc) p0135 - o2 sensor 1/1 heater performance. *tt
  1801005 · Technical service bulletin · Engine and Engine Cooling · issued Mar 4, 2005
• Powertrain control module initialization. *sc
  0801505 · Technical service bulletin · Power Train · issued Mar 2, 2005
• Mopar accessory remote starter inoperative due to hood switch. *tt
  0801405 · Technical service bulletin · Electrical System · issued Feb 17, 2005
• 1/1 O2 SENSOR USAGE. *TT
  0800805 · Technical service bulletin · Electrical System · issued Feb 4, 2005
• Pulsation or vibration in the brake pedal and/or steering wheel. *tt
  0500205 · Technical service bulletin · Service Brakes, Hydraulic · issued Jan 29, 2005
• The steering wheel tilt mechanism is inoperative. *tt
  1900105 · Technical service bulletin · Steering · issued Jan 26, 2005
• Upper body seam seal appearance concern water leak. *eh
  2300205 · Technical service bulletin · Structure · issued Jan 14, 2005
• Moan/fog horn like sound while turning during slow speed or parking lot maneuvers. *tt
  1901104 · Technical service bulletin · Steering · issued Dec 7, 2004
• Anti-lock brake rear wheel speed sensor replacement. *tt
  0500404 · Technical service bulletin · Service Brakes, Air · issued Dec 3, 2004
• Power steering fluid contamination. *tt
  1901004 · Technical service bulletin · Steering · issued Nov 29, 2004
• Driveability improvements or malfunction indicator lamp (mil) illumination with diagnostic trouble codes p2074. Flash. *tt
  1804204 · Technical service bulletin · Engine and Engine Cooling · issued Nov 18, 2004
• Malfunction indicator lamp illumination with diagnostic trouble code p0339: flash. *tt this bulletin supersedes bulletin 18-035-04, dated september 1, 2004. *tt
  1803504 · Technical service bulletin · Engine and Engine Cooling · issued Nov 18, 2004
• In and out movement in steering column. *eh
  1900804 · Technical service bulletin · Steering · issued Nov 5, 2004
• FUEL TANK REMOVAL. *TT
  1400104 · Technical service bulletin · Fuel System, Gasoline · issued Sep 28, 2004
• 3.3l or 3.8l engine non-polished number two connecting rod journal. Rapid response transmittal. *tt
  04019 · Technical service bulletin · Engine and Engine Cooling · issued Aug 19, 2004
• Gasoline engine oil quality and viscosity grades. *tt
  0901304 · Technical service bulletin · Engine and Engine Cooling · issued Aug 6, 2004
• Idle fluctuation and or malfunction indicator lamp (mil) illumination diagnostic trouble codes p0300, p0301, p0302, p0303 or p0304. *tt
  1802404 · Technical service bulletin · Engine and Engine Cooling · issued Jun 1, 2004
• Head phone reception. *mj
  0802204 · Technical service bulletin · Electrical System · issued May 25, 2004
• Malfunction indicator lamp (mil) illumination diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306. *tt
  1801804 · Technical service bulletin · Electrical System · issued Apr 27, 2004
• Incorrect transmission and power steering fluid that could affect transmission and power steering durability. Service action #04-011. 2005 chrysler pacifica also included. *tt
  04011 · Technical service bulletin · Power Train · issued Apr 22, 2004
• Rough idle when engine is at normal operating temperature. *tt
  1801604 · Technical service bulletin · Vehicle Speed Control · issued Apr 13, 2004
• Coastdown ticking sound between 40 mph and 0 mph. *tt and/or transfer gear whine sound between 20 mph and 65 mph, either accelerating or decelerating. *tt
  2100504 · Technical service bulletin · Power Train · issued Apr 6, 2004
• Emission recall no.d07-engine oil filler cap.*mr
  012217 · Technical service bulletin · Engine and Engine Cooling · issued Apr 1, 2004
• Front cargo net missing. Rapid response transmittal. *tt
  04003 · Technical service bulletin · Equipment · issued Feb 19, 2004
• Anti-lock brake rear wheel speed sensor replacement. *tt
  0500403 · Technical service bulletin · Service Brakes, Air · issued Aug 22, 2003