2007 Chrysler Aspen problems & reliability
129 owner complaints filed with NHTSA for the 2007 Chrysler Aspen, alongside 3 safety recall campaigns. Last verified Aug 7, 2026. Complaints are unverified reports submitted by owners to the federal Office of Defects Investigation.
Each complaint is counted once (by NHTSA case number), even when it names several vehicles.
4 complaints report injuries (5 injured).
Federal crash records (FARS 2020–2023): 2007 Chrysler Aspen vehicles were involved in 16 fatal crashes with 11 occupant deaths. Involvement counts are not adjusted for how many are on the road and do not imply fault or a vehicle defect.
Most reported problems
| Component | Complaints | Share |
|---|---|---|
| Air Bags | 35 | 27% |
| Fuel System, Gasoline | 25 | 19% |
| Fuel/propulsion System | 22 | 17% |
| Electrical System | 11 | 9% |
| Unknown OR Other | 9 | 7% |
| Steering | 8 | 6% |
| Suspension | 7 | 5% |
| Power Train | 6 | 5% |
| Engine | 5 | 4% |
| Exterior Lighting | 5 | 4% |
Component groups as classified by NHTSA. A complaint can name more than one component, so shares may sum to more than 100%.
Mileage when problems occurred
Half of the failures with a reported odometer reading occurred by 65,000 miles (middle 50% between 40,750 and 105,287 miles), based on 92 complaints that included mileage.
Complaints by incident year
What owners report
“When fueling the vehicle as soon as the pump pops off indicating your tank is filled gass will sphew/ or spray back out of the vehicle and onto the person fueling, the side of the vehicle and the ground. This happens every single time no matter what fuel station you use,regardless of the time of day or temperature…”
Fuel/propulsion System · filed Feb 26, 2025
“When filling the gas tank up using the "fill lock" feature on nearly all modern fuel pump nozzles, when the tank gets full the fill nozzle clicks off and about a half a pint of raw fuel is "purged" back out of the tank filler neck. At first I thought this was a problem at a specific fuel station. I have since learned…”
Fuel/propulsion System · filed Dec 27, 2024
“My 07 Chrysler aspen has a huge fuel problem and as I have read it’s happening to a lot of people! When I fill my car up with fuel no matter what store I am at the gas starts spewing back out of the tank. I do not over fill my car the moment the gas pump clicks that it’s done, a lot of gas starts spewing out onto the…”
Fuel/propulsion System · filed Apr 3, 2022
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Federal defect investigations
- Desiccated Air Bag Inflator Rupture
Engineering Analysis EA21002 · opened Sep 17, 2021 · open
- Air Bag Inflator Rupture
Engineering Analysis EA15001 · opened Feb 24, 2015 · open · led to recall 22V945
- Air Bag Inflator Rupture
Preliminary Evaluation PE14016 · opened Jun 11, 2014 · closed Mar 2, 2015 · led to recall 15V226000
Technical service bulletins
57 manufacturer communications (TSBs, service campaigns, warranty extensions) are on file with NHTSA for the 2007 Chrysler Aspen. The 10 most recent:
ACTUATOR - A/C AND HEATER
103954 · Service Bulletin/Repair Instructions · issued Apr 2, 2025
ACTUATOR - A/C AND HEATER
104087 · Service Bulletin/Repair Instructions · issued Apr 2, 2025
Plate - Planetary
101232 · Service Bulletin/Repair Instructions · issued Oct 30, 2024
Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service…
9100226 · Service Bulletin/Repair Instructions · issued Sep 15, 2023
Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service…
9100226 · Service Bulletin/Repair Instructions · issued Sep 15, 2023
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number…
9004009 · Service Bulletin/Repair Instructions · issued Apr 7, 2021
GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T-Case. Please reference Star Online…
9004350 · Service Bulletin/Repair Instructions · issued Mar 10, 2021
GEAR MOTOR, Transfer Case The gear motor assembly is shipped in AWD/2WD position. The transfer case needs to be positioned in AWD/2WD position to properly assemble gear motor to T-Case. Please reference Star Online…
9004350 · Service Bulletin/Repair Instructions · issued Mar 10, 2021
Transfer Case Gear Motor/Actuator Installation Guidelines.
S2121000003 · Service Bulletin/Repair Instructions · issued Mar 4, 2021
Transfer Case Gear Motor/Actuator Installation Guidelines.
S2121000003 · Service Bulletin/Repair Instructions · issued Mar 4, 2021
TSBs are repair guidance manufacturers send to dealers — they are not recalls and repairs are not automatically free. Full documents are available on NHTSA’s site.
Safety recalls
The 2007 Chrysler Aspen has 3 NHTSA recall campaigns — recall repairs are free at franchised dealers regardless of the vehicle’s age.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →Buying a used 2007 Chrysler Aspen?
- · Decode the seller’s VIN with our free VIN decoder to confirm the exact year, engine and trim.
- · Check for unrepaired recalls by VIN on NHTSA’s official lookup — recall repairs are free.
- · Owners most often reported problems around 65,000 miles — budget accordingly if the car is approaching that mileage.