Saturday, August 8, 2026
RecallGazette

Vehicle problems, recalls & safety intelligence

2004 Volvo S60 engine problems

22 owner complaints filed with NHTSA name the engine on the 2004 Volvo S6011% of all complaints for this model year.

22
Engine complaints
11%
share of all complaints
107,000 mi
median reported incident mileage
0 / 1
crash / fire reports

What owners report

  • 2004 volvo s60 purchased the car used in sept 04. On 7/8/24 stranded at 7-11 car wouldn't start. Acting as if there was power loss, ac went off, brake failure light on panel, power windows and locks did not work, temp 105 outside , then driver panel went black., I was scared. Engine wouldn't start…

    filed Jul 8, 2024

  • Tl* the contact owns a 2004 volvo s60. The contact stated that while stationary, the engine caught fire. The contact stated that smoke entered into the cabin of the vehicle. The contact exited the vehicle and opened the hood, and the engine was surrounded by flames. A police or fire department…

    filed Nov 1, 2018

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Related service bulletins

  • This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not…

    35526.1.8 · Service Bulletin/Repair Instructions · issued Apr 23, 2026
All 2004 Volvo S60 TSBs →

Engine problems in other S60 years

YearReportsShare
2019 S6014%
2016 S60832%
2015 S602239%
2014 S601248%
2013 S603642%
2012 S606150%
2007 S60210%
2006 S60619%
2005 S6037%
2003 S6054%
2002 S6053%
2001 S6021%
S60 engine problems by year →

Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.