Thomas Built Buses HDX recalls
Every NHTSA recall campaign filed since 2000 that names the Thomas Built Buses HDX, newest first. Last verified Jul 30, 2026.
Units are totals reported across campaigns mentioning this model — NHTSA does not always break unit counts down by model.
Affected components
Recalls by model year
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →All campaigns
- Apr 7, 2023Crash risk2023 Thomas Built Buses HDX, 2023–2024 Thomas Built Buses Saf-T-Liner C2, 2023–2024 Thomas Built Buses Saf-T-Liner C2 Jouley and 2 other models — Steering
Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Buses SAF-T-LINER SAF-T-LINER C2 Jouley, Thomas Built Buses SAF-T-LINER EFX, Thomas Built Buses SAF-T-Liner HDX, Thomas Built Buses Chassis and 2023-2024 School Bus Chassis school buses. The tie rod may be missing a fastener, allowing the steer arm to detach.
23V259000 · 48 units · Daimler Trucks North America, LLC
- Sep 17, 2014Crash risk2015 FCCC MBC, 2015 FCCC MC, 2015 FCCC MT45 and 14 other models — Fuel System, Diesel
Daimler Trucks North America LLC (DTNA) is recalling certain model year 2015 Freightliner 108SD, 114SD, and M2 Business Class; Thomas Built Buses HDX; Western Star 4700; and FCCC MBC, MC, MT45, MT55, S2C 106CAB, Sport M2 106, XBR, XBS, XCL,XCM, XCR, and XCS vehicles manufactured May 2, 2014, to July 31, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.
14V566000 · 7K units · Daimler Trucks North America LLC
- Aug 31, 2011Fire risk2005–2012 Freightliner M2, 2005–2012 Sterling 7500, 2005–2012 Sterling 8500 and 2 other models — Engine and Engine Cooling
DAIMLER TRUCKS NORTH AMERICA IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2012 FREIGHTLINER M2, STERLING ACTERRA, 7500 & 8500, AND THOMAS BUILT HDX VEHICLES MANUFACTURED FROM JUNE 23, 2004, THROUGH MARCH 15, 2011, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.
11V455000 · 43 units · DAIMLER TRUCKS NORTH AMERICA
- Oct 14, 2010Crash risk2010–2011 Thomas Built Buses HDX, 2010–2011 Thomas Built Buses MVP-EF, 2010–2011 Thomas Built Buses Saf-T-Liner C2 — Seats
DAIMLER TRUCKS IS RECALLING CERTAIN THOMAS BUILT MVP-EF, HDX, AND SAF-T-LINER C2 SCHOOL BUSES MANUFACTURED FROM MARCH 17, 2009, THROUGH DECEMBER 7, 2009, EQUIPPED WITH STABILUS BLOC-O-LIFT, P/N 5561ED, DRIVER SEATS. THE WELD WHICH HOLDS THE MOUNTING TAB TO THE SHOCK BODY WAS IMPROPERLY WELDED AND CAN BREAK.
10V486000 · 294 units · DAIMLER TRUCKS NORTH AMERICA
- Oct 14, 2010Crash risk2010–2011 Thomas Built Buses HDX, 2010–2011 Thomas Built Buses MVP-EF — Seats
DAIMLER TRUCKS IS RECALLING CERTAIN THOMAS BUILT MVP-EF AND HDX NON SCHOOL BUSES MANUFACTURED FROM MARCH 17, 2009, THROUGH DECEMBER 7, 2009, EQUIPPED WITH STABILUS BLOC-O-LIFT, P/N 5561ED, DRIVER SEATS. THE WELD WHICH HOLDS THE MOUNTING TAB TO THE SHOCK BODY WAS IMPROPERLY WELDED AND CAN BREAK.
10V487000 · 6 units · DAIMLER TRUCKS NORTH AMERICA
- Jul 27, 2010Fire risk2007–2011 FCCC B2, 2007–2011 Thomas Built Buses HDX, 2007–2011 Thomas Built Buses Saf-T-Liner C2 — Engine and Engine Cooling
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2011 FCCC B2 106 CH AND THOMAS BUILT SAF-T-LINER C2 AND HDX SCHOOL BUSES MANUFACTURED FROM SEPTEMBER 5, 2006 THROUGH JUNE 30, 2010, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.
10V340000 · 5K units · DAIMLER TRUCKS NORTH AMERICA
- Jun 29, 2010Crash risk2011 Thomas Built Buses HDX — Seats
BUSWEST IS RECALLING CERTAIN MODEL YEAR 2011 HDX SCHOOL BUSES BUILT ON THOMAS BUILT CHASSIS FROM OCTOBER 6, 2009 THROUGH JANUARY 25, 2010 EQUIPPED WITH SEATS MANUFACTURED BY IMMI. THE SEAT CUSHION LOCKING MECHANISMS WERE MISALIGNED DURING VEHICLE ASSEMBLY. THIS ERROR RENDERS THE SCHOOL BUSES NONCOMPLIANT WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."
10V292000 · 2 units · BUSWEST, LLC
- May 3, 2010Fire risk2009–2010 Thomas Built Buses HDX — Electrical System
DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX NON SCHOOL BUSES MANUFACTURED BEGINNING NOVEMBER 20, 2007 THROUGH MAY 8, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.
10V184000 · 118 units · DAIMLER TRUCKS NORTH AMERICA
- May 3, 2010Fire risk2009–2010 Thomas Built Buses HDX — Electrical System
DTNA IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 HDX SCHOOL BUSES MANUFACTURED ON NOVEMBER 15, 2007 THROUGH JUNE 15, 2009. THE HEATER COOLANT FLOW VALVE ACTUATOR 0-RING MAY ALLOW COOLANT LEAKAGE INTO THE HEATER CORE COMPARTMENT AND THE ACTUATOR PC BOARD AREA POTENTIALLY CAUSING THE ACTUATOR TO OVERHEAT AND/OR MELT.
10V183000 · 2K units · DAIMLER TRUCKS NORTH AMERICA
- Feb 23, 2010Crash risk2011 Thomas Built Buses HDX, 2011 Thomas Built Buses Minotour, 2011 Thomas Built Buses MVP-EF and 1 other model — Seats
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2011 SAF-T-LINER C2, HDX, MVP-EF, AND MINOTOUR SCHOOL BUSES MANUFACTURED FROM OCTOBER 21, 2009 THROUGH JANUARY 19, 2010. THE BUSES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION." SEAT CUSHION HINGE TOLERANCE MAY ALLOW THE CUSHION TO SLIP LATERALLY CAUSING THE LATCH STRIKER TO BECOME DISENGAGED FROM THE SEAT FRAME. ONCE THE SEAT CUSHION BECOMES UNLATCHED IT CAN BE LIFTED WITH LESS FORCE THAN REQUIRED BY THE STANDARD.
10V058000 · 100 units · DAIMLER TRUCKS NORTH AMERICA
- Oct 2, 2009Crash risk2010 Thomas Built Buses C2, 2009–2010 Thomas Built Buses HDX, 2009–2010 Thomas Built Buses MVP-EF — Other
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009-2010 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN MARCH 31, 2008 AND FEBRUARY 18, 2009, EQUIPPED WITH SPECIALTY MANUFACTURING, INC. (SMI) 000290 LED LIGHT KITS. A CHANGE TO THE WIRE USED IN THE LED LIGHT KITS MAY REDUCE THE EFFECTIVE LIFE OF THE LIGHTS USED ON THE STOP ARMS. THE LIGHTS MAY STOP FUNCTIONING WITHOUT WARNING.
09V394000 · 3K units · DAIMLER TRUCKS NORTH AMERICA
- Jul 23, 2009Crash risk2010 Thomas Built Buses HDX, 2010 Thomas Built Buses MVP-EF — Structure
DAIMLER TRUCKS IS RECALLING 35 MODEL YEAR 2010 MVP-EF AND HDX THOMAS BUILT TRANSIT BUSES MANUFACTURED FROM OCTOBER 22, 2008 THROUGH MARCH 25, 2009 THE EMERGENCY EXIT PUSH-OUT WINDOW MAY BE INSTALLED IMPROPERLY RESULTING IN BINDING OF THE WINDOW.
09V287000 · 35 units · DAIMLER TRUCKS NORTH AMERICA
- Dec 17, 2008Fire risk2004–2006 FCCC MT 45, 2004–2006 FCCC MT 55, 2004–2006 FCCC XC and 5 other models — Fuel System, Other
DAIMLER TRUCKS NORTH AMERICA (DTNA) IS RECALLING 24,650 SCHOOL AND NON-SCHOOL BUSES, MOTOR HOME CHASSIS, AND TRUCKS MANUFACTURED FROM MARCH 9, 2004 THROUGH AUGUST 18, 2006, EQUIPPED WITH EPA04 CERTIFIED MBE900 ENGINES, MANUFACTURED BY DETROIT DIESEL BETWEEN MARCH 1, 2004, AND JULY 31, 2006. THE HIGH PRESSURE FUEL LINES AND TRANSFER TUBES MAY FATIGUE AND FRACTURE.
08V668000 · 25K units · DAIMLER TRUCKS NORTH AMERICA
- Nov 26, 2008Crash risk2009 Thomas Built Buses ER, 2003–2009 Thomas Built Buses HDX, 2003 Thomas Built Buses MVP EF and 5 other models — Electrical System
DAIMLER TRUCKS IS RECALLING 18,198 MY 2003-2009 THOMAS BUILT ER, MVP-ER, HDX, AND MVP-EF SCHOOL AND TRANSIT BUSES EQUIPPED WITH A DUAL POWER SWITCH AND MANUFACTURED FROM FEBRUARY 1, 2002 THROUGH OCTOBER 17, 2008. SOLID STATE CIRCUIT BREAKERS MAY TRIP UNNECESSARILY POTENTIALLY RESULTING IN A LOSS OF POWER TO THE BUS CHASSIS AND BODY ELECTRICAL CIRCUITS CAUSING AN UNEXPECTED LOSS OF ENGINE POWER AND EXTERIOR LIGHTING.
08V622000 · 18K units · DAIMLER TRUCKS NORTH AMERICA
- Aug 25, 2008Crash risk2006–2008 FCCC FS65, 2006–2007 Thomas Built Buses C2, 2006–2008 Thomas Built Buses HDX and 2 other models — Equipment Adaptive/mobility
DAIMLER TRUCKS IS RECALLING 1,419 MY 2006 THROUGH 2008 THOMAS BUILT SCHOOL BUSES AND RECREATIONAL VEHICLE CHASSIS MANUFACTURED BETWEEN MARCH 7, 2005 AND MAY 27, 2008, EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.
08V430000 · 1K units · DAIMLER TRUCKS NORTH AMERICA
- Aug 25, 2008Crash risk2006–2007 FCCC FS65, 2006–2007 Thomas Built Buses C2, 2006–2007 Thomas Built Buses HDX and 2 other models — Equipment Adaptive/mobility
DAIMLER TRUCKS IS RECALLING 2,250 MY 2006 AND 2007 THOMAS BUILT MINOTOUR, FS65, C2, HDX, AND MVP EF SCHOOL BUSES AND RECREATIONAL VEHICLE CHASSIS MANUFACTURED BETWEEN MARCH 9, 2005 AND FEBRUARY 23, 2007, EQUIPPED WITH RICON S OR K SERIES WHEELCHAIR LIFTS. THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT WHICH FAILS TO COMPLY WITH FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES."
08V432000 · 1K units · DAIMLER TRUCKS NORTH AMERICA
- Jun 17, 2008Fire risk2008 Farber Specialty Vehicle, 2008 FCCC XC, 2008 Fleetwood Bounder Diesel and 7 other models — Suspension
DAIMLER TRUCKS IS RECALLING 2,506 MY 2008 XC MOTOR HOME CHASSIS AND THOMAS BUILT HDX SCHOOL AND TRANSIT BUSES EQUIPPED WITH SAF-HOLLAND ADL SERIES REAR SUSPENSIONS. IN SOME INSTANCES THE TRANSVERSE BEAM WAS NOT PROPERLY WELDED WHICH COULD RESULT IN A FAILURE OF THE WELD.
08V269000 · 3K units · DAIMLER TRUCKS NORTH AMERICA
- Feb 26, 2008Crash risk2003–2007 Thomas Built Buses FS-65, 2003–2007 Thomas Built Buses HDX, 2003–2007 Thomas Built Buses Minotour and 2 other models — Equipment Adaptive/mobility
DAIMLER TRUCKS IS RECALLING 760 MY 2003-2007 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN JULY 6, 2005 AND JULY 19, 2006, EQUIPPED WITH BRAUN WHEELCHAIR LIFTS, MODELS NL, NCL, OR NVL. THE THRESHOLD WARNING SYSTEMS OF THE SUBJECT MODEL WHEELCHAIR LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES.
08V088000 · 760 units · DAIMLER TRUCKS NORTH AMERICA
- Feb 26, 2008Crash risk1995–2008 Thomas Built Buses FS-65, 2001–2008 Thomas Built Buses HDX, 1995–2000 Thomas Built Buses HDX EF and 6 other models — Structure
DAIMLER TRUCKS IS RECALLING 243,435 MY 1995-2008 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 1994, AND MARCH 10, 2008. (ADDITIONAL BUSES HAVE BEEN ADDED TO THIS RECALL CAMPAIGN. PLEASE SEE SUPPLEMENTAL REPORT NO. 4) THE EMERGENCY EXIT DOOR HANDLE BEGINS CORRODING AROUND THE SECURING ROLL PIN AND SQUARE DRIVE MECHANISM CAUSING THE PROTECTIVE FINISH TO CHIP AND FLAKE. CONTINUED CORROSION AND PITTING WEAKENS THE HANDLE. HANDLES WEAKENED BY CORROSION MAY BREAK WHILE TRYING TO OPEN THE DOOR FROM THE EXTERIOR.
08V087000 · 243K units · DAIMLER TRUCKS NORTH AMERICA
- Nov 29, 2007Fire risk2001–2008 Thomas Built Buses FS-65, 2001–2008 Thomas Built Buses HDX, 2001–2008 Thomas ER and 2 other models — Electrical System
CERTAIN 2001 THROUGH 2008 THOMAS BUILT FS-56, ER, MVP ER, HDX, AND MVP EF SCHOOL BUSES MANUFACTURED FROM OCTOBER 23, 2000, THROUGH JANUARY 24, 2006, EQUIPPED WITH TYCO PC BOARD AND TYPE II AUTO RESET CIRCUIT BREAKERS. TYPE II AUTO RESET CIRCUIT BREAKER TEMPERATURES MAY EXCEED THE RATING OF THE TYCO PC BOARD CAUSING THE BOARDS TO MELT POTENTIALLY RESULTING IN A VEHICLE FIRE.
07V544000 · 33K units · FREIGHTLINER LLC
- Jul 18, 2007Crash risk2007 Double K Villager 158, 2007 Double K Villager 190, 2007 Double K Villager 228 and 22 other models — Steering
FREIGHTLINER IS RECALLING CERTAIN SCHOOL BUS CHASSIS, HEAVY TRUCKS, VAN CHASSIS, RV MOTORHOME CHASSIS MANUFACTURED FROM JANUARY 5 TO MAY 17, 2007, EQUIPPED WITH AXLE ALLIANCE COMPANY (AAC) FRONT AXLES. DURING THE FRONT AXLE ASSEMBLY, THE FASTENERS THAT ATTACH THE STEERING ARM OR TIE ROD ARMS TO THE SPINDLE MAY BE OVER OR UNDER TIGHTENED.
07V306000 · 18K units · FREIGHTLINER LLC
- Mar 23, 2007Crash risk2006–2007 Thomas Built Buses C2, 2006–2007 Thomas Built Buses EF, 2006–2007 Thomas Built Buses FS-65 and 2 other models — Equipment Adaptive/mobility
CERTAIN MY 2006 AND 2007 THOMAS BUILT MINOTOUR, FS-65, C2, HDX, AND EF SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 6 AND SEPTEMBER 6, 2006, EQUIPPED WITH RICON WHEELCHAIR PLATFORM LIFT MODELS S2003, S2005, S2010, S5503, S5505, S5510, K2003, K2005, K2010, K5503, K5505, K5510. THE LIFTS INTERLOCK SWITCH SYSTEM MAY NOT DETECT THE PRESENCE OF A PASSENGER (EITHER WHEELCHAIR OR STANDEE) ON THE PLATFORM LIFT WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES.
07V135000 · 329 units · FREIGHTLINER LLC
- Jun 12, 2006Crash risk2007 FCCC B2, 2007 Freightliner Argosy, 2007 Freightliner Business Class M2 and 14 other models — Parking Brake
CERTAIN HEAVY TRUCKS, SHUTTLE BUSES, AND SCHOOL BUSES EQUIPPED WITH BENDIX MODULATED SPRING BRAKE VALVES. A DEFECT IN THE MODULATED SPRING BRAKE VALVE CASTING MAY CAUSE AN INTERMITTENT DELAY IN THE APPLICATION OF THE PARK BRAKE.
06V205000 · 5K units · FREIGHTLINER LLC
- May 3, 2006Safety2004–2007 Thomas Built Buses FS-65, 2004–2007 Thomas Built Buses HDX, 2004–2007 Thomas Built Buses Minotour and 1 other model — Equipment Adaptive/mobility
CERTAIN MY 2004-2007 THOMAS BUILT MINOTOUR, FS65, MVP-EF, AND HDX MODEL SCHOOL BUSES, MANUFACTURED BETWEEN JUNE 16 AND JULY 1, 2005, EQUIPPED WITH RICON WHEELCHAIR LIFTS. CRACKS IN THE LIFT ARMS MAY ALLOW THE MECHANISM TO TWIST DURING STOWAGE, PREVENTING CLOSURE OF THE SAFETY INTERLOCK SWITCHES.
06V150000 · 45 units · FREIGHTLINER LLC
- Apr 25, 2006Fire risk2004–2006 Thomas Built Buses EF, 2004–2006 Thomas Built Buses FS-65, 2004–2006 Thomas Built Buses HDX — Electrical System
CERTAIN MY 2004 THROUGH 2006 THOMAS BUILT HDX, EF, AND FS-65 SCHOOL BUSES MANUFACTURED BETWEEN OCTOBER 4, 2004, AND FEBRUARY 14, 2006. THE BODY POWER DISTRIBUTION MODULE (PDM) WAS MANUFACTURED WITH COPPER CIRCUITS THAT ARE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, POSSIBLY CAUSING THE BOARD TO OVERHEAT.
06V136000 · 12K units · FREIGHTLINER LLC
- Jan 18, 2006Crash risk2006 Thomas Built Buses HDX — Suspension
CERTAIN 2006 THOMAS BUILT HDX SCHOOL BUSES MANUFACTURED BETWEEN JULY AND NOVEMBER 2005. THE FRONT SPRING EYES MAY CRACK FROM EMBRITTLEMENT DUE TO AN IMPROPER HEAT TREAT PROCESS.
06V014000 · 360 units · FREIGHTLINER LLC