2018–2019 Blue Bird Vision, 2020–2023 Blue Bird Vision School Bus, 2020–2023 Blue Bird Vision Transit Bus Recall: Zinc-plating on the fuel return line may break away when contacted by road…
NHTSA campaign 22V578000 · Fuel System, Other · filed Aug 4, 2022 · verified Jul 30, 2026
The defect
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
The risk
A corroded fuel line can leak fuel, increasing the risk of a fire.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Affected vehicles
Related recalls
More Blue Bird Vision recalls
- 2019 Blue Bird All American and 3 other models — Emergency exit label operating instructions lettering is…
- 2018–2019 Blue Bird Vision and 1 other model — Coating on the fuel lines may have been improperly applied…
- 2018–2019 Blue Bird Vision and 1 other model — Coating on the fuel lines may have been improperly applied…
- 2019 Blue Bird All American and 3 other models — An exterior roof joint may have been manufactured with…
- 2018–2019 Blue Bird All American and 3 other models — System Control Module (SCM) may activate the anti-rollback…
Other campaigns involving Blue Bird vehicles
Source: NHTSA recall database, campaign 22V578000 (manufacturer number R22BX-NSB). Data last verified Jul 30, 2026.