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2021 Zero DS, 2021 Zero DSR, 2021 Zero FX and 3 other models Recall: DC-DC converter has an insufficient power output margin to operate the…

NHTSA campaign 20V640000 · Electrical System · filed Oct 15, 2020 · verified Jul 30, 2026

Units reported
64
Manufacturer
Zero Motorcycles Inc.
Risk
Crash / injury
Owner letters
Mailing began Oct 26, 2020

The defect

Zero Motorcycle Inc. (Zero) is recalling certain 2021 SR, S, DSR, DS, FX, and FXS motorcycles. The DC-DC converter has an insufficient power output margin to operate the anti-lock braking system (ABS), instruments, lights, indicators, and any accessories that are connected to the accessory outlet at once.

The risk

The DC-DC converter can shut off when its power capacity is exceeded, shutting off the ABS, instruments, and lights, increasing the risk of a crash.

Check whether your specific vehicle is affected

Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.

Check VIN on NHTSA →

The fix — what to do

Zero will notify owners, and dealers will replace the DC-DC converter, free of charge. The recall began October 26, 2020. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-ZMC-021-019.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

Related recalls

All Zero DS recalls → · All Zero recalls →

Source: NHTSA recall database, campaign 20V640000 (manufacturer number SV-ZMC-021-019). Data last verified Jul 30, 2026.