2002–2003 Dodge Sprinter 2500, 2002–2003 Dodge Sprinter 3500, 2002–2003 Freightliner Sprinter 2500 and 1 other model Recall: Engine and Engine Cooling
NHTSA campaign 09V418000 · Engine and Engine Cooling · filed Oct 29, 2009 · verified Jul 30, 2026
The defect
SPRINTER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2003 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.
The risk
INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FRONT WALL.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC IS HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 843-695-5031.
SPRINTER SAFETY RECALL NO. 2010040002.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
Affected vehicles
Related recalls
More Dodge Sprinter 2500 recalls
- 2007–2009 Dodge Sprinter 2500 and 3 other models — These vehicles are equipped with certain air bag inflators…
- 2003–2006 Dodge Sprinter 2500 and 3 other models — Instrument cluster on the affected vehicles fails to…
- 2007–2009 Dodge Sprinter 2500 and 5 other models — Upon deployment of the driver's frontal air bag, excessive…
- 2002–2003 Dodge Sprinter 2500 and 3 other models — Engine and Engine Cooling
- 2008–2009 Dodge Sprinter 2500 and 5 other models — Seat Belts
Other campaigns involving Dodge vehicles
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Source: NHTSA recall database, campaign 09V418000 (manufacturer number 2010040002). Data last verified Jul 30, 2026.