2004–2005 Mercedes-Benz G55 Recall: ON CERTAIN SPORT UTILITY VEHICLES, THE FUEL RETURN HOSE BETWEEN FUEL TANK…
NHTSA campaign 05V378000 · Fuel System, Gasoline · filed Aug 29, 2005 · verified Jul 30, 2026
The defect
ON CERTAIN SPORT UTILITY VEHICLES, THE FUEL RETURN HOSE BETWEEN FUEL TANK AND RETURN LINE CAN BE PERMEATED WITH FUEL. THIS SITUATION RESULTS FROM THE EXPANSION AND CONTRACTION OF THE HOSE UNDER PRESSURE CAUSING MICROCRACKS IN THE HOSE MATERIAL.
The risk
THESE MICROCRACKS MAY CAUSE FUEL LEAKAGE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
DEALERS WILL INSPECT AND REPLACE ALL FUEL RETURN HOSES WITH THE APPROPRIATE HOSES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 27, 2005. OWNERS MAY CONTACT MERCEDES BENZ AT 1-800-367-6372.
MERCEDES-BENZ RECALL NO. 2005080007.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236; (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.
Affected vehicles
| Make | Model | Model years |
|---|---|---|
| Mercedes-Benz | G55 | 2004, 2005 |
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Source: NHTSA recall database, campaign 05V378000 (manufacturer number 2005080007). Data last verified Jul 30, 2026.