2005 Chevrolet Cobalt Recall: CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL…
NHTSA campaign 04V560000 · Exterior Lighting · filed Nov 22, 2004 · verified Sep 14, 2026
The defect
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.
The risk
THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
GM RECALL NO. 04100.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Affected vehicles
Related recalls
More Chevrolet Cobalt recalls
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- 2005–2010 Chevrolet Cobalt and 5 other models — In the affected vehicles, the key can be removed from the…
- 2010 Chevrolet Cobalt and 6 other models — In the affected vehicles, there may be a sudden loss of…
- 2005–2010 Chevrolet Cobalt and 5 other models — This defect can affect the safe operation of the airbag…
- 2007–2009 Chevrolet Cobalt and 4 other models — Some of these vehicles have a condition in which the…
Other campaigns involving Chevrolet vehicles
- 2024–2025 Chevrolet Silverado 2500 and 1 other model — Tire information label may state the incorrect rear tire…
- 2026 Cadillac Escalade IQ and 3 other models — High voltage battery may have an improperly secured…
- 2026 Chevrolet Silverado EV and 1 other model — A manufacturing defect may result in the steel wheels…
Source: NHTSA recall database, campaign 04V560000 (manufacturer number 04100). Data last verified Sep 14, 2026.