2004 Orion Vii Recall: ON CERTAIN BUSES, THE ASSEMBLY OF THE WALKING BEAM CONNECTION TO THE REAR…
NHTSA campaign 04V425000 · Suspension · filed Aug 30, 2004 · verified Jul 30, 2026
The defect
ON CERTAIN BUSES, THE ASSEMBLY OF THE WALKING BEAM CONNECTION TO THE REAR SUSPENSION EXHIBITS LOOSE OR BREAKING OF BOLTS DUE TO MISALIGNED SPACERS.
The risk
THE BOLTS ATTACHING THE REAR AXLE TO THE WALKING BEAM SUSPENSION CAN BREAK. THE AXLE MOVES UPWARD CAUSING THE TIRE TO CONTACT THE WHEELWELL. PARTIAL REAR WHEEL AXLE ALIGNMENT IS LOST. THE VEHICLE EXHIBITS A BRAKING EFFECT ON THE REAR WHEEL.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
DEALERS WILL INSPECT AND REPLACE THE SPACER WITH ONE THAT WILL PROVIDE PROPER ALIGNMENT WHERE NEEDED AND CONFIRM TORQUE. THE RECALL BEGAN JULY 14, 2005. OWNERS SHOULD CONTACT ORION AT 1-905-403-7832.
CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Affected vehicles
Related recalls
More Orion Vii recalls
- 2010–2012 Orion Vii — Affected seats have J-Brackets that may be missing welds…
- 2007–2012 Orion Vii — Excessive engine crankcase pressures may cause the…
- 2007–2012 Orion Vii — Condensation in the intake manifold may freeze during cold…
- 2003–2008 Orion V and 1 other model — Specific potting compound used in the equalizers and…
- 2011–2012 Orion Vii — In the affected vehicles, the brake chambers may leak…
Other campaigns involving Orion vehicles
Source: NHTSA recall database, campaign 04V425000. Data last verified Jul 30, 2026.