2002–2003 Orion Vii Recall: CERTAIN BUSES EQUIPPED WITH COMPRESSED NATURAL GAS FUEL CONTAINERS, MODEL…
NHTSA campaign 04V411000 · Fuel System, Other · filed Aug 19, 2004 · verified Jul 30, 2026
The defect
CERTAIN BUSES EQUIPPED WITH COMPRESSED NATURAL GAS FUEL CONTAINERS, MODEL ALT823D, P/N 1273147, DO NOT CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 304, 'COMPRESSED NATURAL GAS FUEL CONTAINER INTEGRITY.' THE NGV CONTAINER'S PRESSURE RELIEF DEVICES FAIL TO TIMELY AND FULLY ACTIVATE AS REQUIRED BY THE STANDARD.
The risk
IN THE EVENT OF A VEHICLE FIRE WITH THE FUEL SYSTEM ROOF ENCLOSURE REMOVED OR OPENED, THE FUEL CONTAINER'S PRESSURE RELIEF DEVICES MAY NOT ACTIVATE AS THEY ARE DESIGNED TO DO AND THE FUEL CONTAINER COULD RUPTURE AND EXPLODE. SUCH AN EXPLOSION COULD CAUSE SERIOUS INJURIES OR DEATH TO OCCUPANTS OF THE BUS OR TO PERSONS OUTSIDE THE BUS.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
STRUCTURAL COMPOSITES WILL NOTIFY THE ORION BUS OWNERS. STRUCTURAL COMPOSITES HAS NOT YET PROVIDED THE AGENCY WITH A FINALIZED REMEDY. OWNERS SHOULD CONTACT SCI AT 1-909-444-2503 OR ORION AT 1-905-403-7832.
HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Affected vehicles
Related recalls
More Orion Vii recalls
- 2010–2012 Orion Vii — Affected seats have J-Brackets that may be missing welds…
- 2007–2012 Orion Vii — Excessive engine crankcase pressures may cause the…
- 2007–2012 Orion Vii — Condensation in the intake manifold may freeze during cold…
- 2003–2008 Orion V and 1 other model — Specific potting compound used in the equalizers and…
- 2011–2012 Orion Vii — In the affected vehicles, the brake chambers may leak…
Other campaigns involving Orion vehicles
Source: NHTSA recall database, campaign 04V411000. Data last verified Jul 30, 2026.