2004 Saturn Ion Recall: ON CERTAIN PASSENGER VEHICLES, SOME WELDS BETWEEN THE PASSENGER'S SIDE…
NHTSA campaign 04V002000 · Structure · filed Jan 6, 2004 · verified Jul 30, 2026
The defect
ON CERTAIN PASSENGER VEHICLES, SOME WELDS BETWEEN THE PASSENGER'S SIDE MOTOR RAIL AND THE FRONT BUMPER BRACKET DO NOT MEET ENGINEERING SPECIFICATIONS.
The risk
LONG TERM DURABILITY OF THE JOINT MAY BE REDUCED AND SEPARATION OF THE BUMPER FROM THE FRAME ON THE PASSENGER'S SIDE OF THE VEHICLE MAY RESULT, INCREASING THE RISK OF A CRASH.
Check whether your specific vehicle is affected
Recall campaigns often cover only certain VIN ranges. Enter your VIN on the official NHTSA site to confirm whether your vehicle is included and whether the repair is still open.
Check VIN on NHTSA →The fix — what to do
ALL VEHICLES ARE STILL IN DEALER'S POSSESSIONS.
GM RECALL NO. 03067.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Affected vehicles
Related recalls
More Saturn Ion recalls
- 2005–2010 Chevrolet Cobalt and 5 other models — In the affected vehicles, the key can be removed from the…
- 2010 Chevrolet Cobalt and 6 other models — In the affected vehicles, there may be a sudden loss of…
- 2005–2010 Chevrolet Cobalt and 5 other models — This defect can affect the safe operation of the airbag…
- 2007–2009 Chevrolet Cobalt and 4 other models — Some of these vehicles have a condition in which the…
- 2006–2007 Chevrolet Cobalt and 2 other models — Fuel System, Gasoline
Other campaigns involving Saturn vehicles
- 2006–2010 Pontiac Solstice and 1 other model — Passenger Air Bag Suppression System (PPS) sensor may…
- 2006–2011 Saab 9-3 and 2 other models — Upon deployment of the driver's frontal air bag, excessive…
- 2008–2012 Buick Enclave and 3 other models — Affected vehicles, equipped with the power liftgate option…
Source: NHTSA recall database, campaign 04V002000 (manufacturer number 03067). Data last verified Jul 30, 2026.