Friday, August 7, 2026
RecallGazette

Vehicle problems, recalls & safety intelligence

Preliminary Evaluation · Closed

EMERGENCY DOOR HANDLE FAILURE

Action number
PE07054
Opened
Nov 9, 2007
Closed
Mar 4, 2008
Outcome
Recall 08V087000

Manufacturer: THOMAS BUILT BUSES, INC.

This investigation led to a recall

NHTSA links this probe to recall campaign 08V087000.

Read the recall: what is defective and the free fix →

What NHTSA is examining

The office of defects investigation opened this preliminary evaluationafterbecoming aware that fleets were having handle failures on the rear emergency door exit.the failure resulted in the door handle separating from thedoor latch mechanism.when the handle fails, the rear emergency exit door can not be opened from outside the bus.the failure results from corrosion of the exterior door handle around the securing roll pin and square drive latch mechanism, causing the protective finish to chip and flake.continued corrosion weakens the handle and eventually the handle may break while trying to open the exit door.odi was concerned that during an emergency, a person outside of the bus would break the door handle while trying to open the emergency exit door,potentially delaying evacuation of the bus.under the safety recall, the aluminum handles will be replaced with a more robust handle.the recall action resolves the issues raised by this investigation. Accordingly, this investigation is closed.

Vehicles under investigation

2000 Thomas Built Buses FS-652001 Thomas Built Buses FS-652002 Thomas Built Buses FS-652003 Thomas Built Buses FS-652004 Thomas Built Buses FS-652005 Thomas Built Buses FS-652006 Thomas Built Buses FS-652007 Thomas Built Buses FS-652008 Thomas Built Buses FS-652005 Thomas Built Buses HDX2006 Thomas Built Buses HDX2007 Thomas Built Buses HDX2008 Thomas Built Buses HDX2000 Thomas Built Buses Minotour DRW2001 Thomas Built Buses Minotour DRW2002 Thomas Built Buses Minotour DRW2003 Thomas Built Buses Minotour DRW2004 Thomas Built Buses Minotour DRW2005 Thomas Built Buses Minotour DRW2006 Thomas Built Buses Minotour DRW2008 Thomas Built Buses Minotour DRW2003 Thomas Built Buses Saf-T-Liner C22004 Thomas Built Buses Saf-T-Liner C22005 Thomas Built Buses Saf-T-Liner C22006 Thomas Built Buses Saf-T-Liner C22007 Thomas Built Buses Saf-T-Liner C22008 Thomas Built Buses Saf-T-Liner C22000 Thomas HDX2001 Thomas HDX2002 Thomas HDX2003 Thomas HDX2004 Thomas HDX2000 Thomas MVP EF2001 Thomas MVP EF2002 Thomas MVP EF2003 Thomas MVP EF2004 Thomas MVP EF2005 Thomas MVP EF2006 Thomas MVP EF2007 Thomas MVP EF2008 Thomas MVP EF2000 Thomas MVP ER2001 Thomas MVP ER2002 Thomas MVP ER2003 Thomas MVP ER2004 Thomas MVP ER2005 Thomas MVP ER2006 Thomas MVP ER2007 Thomas MVP ER2008 Thomas MVP ER2002 Thomas Saf-T-Liner ER2000 Thomas Saf-T-Liner HD2001 Thomas Saf-T-Liner HD

Source: NHTSA Office of Defects Investigation records, updated daily. An investigation is not a determination that a defect exists; many probes close without a recall.