Friday, August 7, 2026
RecallGazette

Vehicle problems, recalls & safety intelligence

Preliminary Evaluation · Closed

ELECTRICAL PANEL FIRES

Action number
PE06012
Opened
Mar 8, 2006
Closed
Jun 15, 2006
Outcome
Recall 06V136000

Manufacturer: FREIGHTLINER LLC

This investigation led to a recall

NHTSA links this probe to recall campaign 06V136000.

Read the recall: what is defective and the free fix →

What NHTSA is examining

This investigation was opened based on four allegations of school bus fires in the power distribution module (pdm) area of the subject buses.during the investigation, odi learned thatbuses built between october 4, 2004 and february 14, 2006 were equipped with pdm?s manufactured with copper circuits that were too thin for the electrical loads encountered, creatingoverheating and thermal events.also, it was determined that multiple thermal breakers, clustered together on the pdm, together with heat generated from the pdm can generate enough heat to melt the pdm.on april 21, 2006, freightliner filed a safety recall to address this issue.freightliner's remedy is to replace all the original (thin copper circuit) pdm?s with new improved pdm?s having thicker copper circuits.also, freightliner will replace the thermal breakers with non-thermal breaker or fuses. The recall action taken by freightliner resolves the issues raised by this investigation.this investigation is closed.

Vehicles under investigation

2004 Thomas Built Buses EF2005 Thomas Built Buses EF2006 Thomas Built Buses EF2004 Thomas Built Buses FS-652005 Thomas Built Buses FS-652006 Thomas Built Buses FS-652004 Thomas Built Buses HDX2005 Thomas Built Buses HDX2006 Thomas Built Buses HDX

Source: NHTSA Office of Defects Investigation records, updated daily. An investigation is not a determination that a defect exists; many probes close without a recall.