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RecallGazette

Vehicle problems, recalls & safety intelligence

2004 Ford F-250 SD engine and engine cooling problems

101 owner complaints filed with NHTSA name the engine and engine cooling on the 2004 Ford F-250 SD40% of all complaints for this model year.

101
Engine and Engine Cooling complaints
40%
share of all complaints
38,550 mi
median reported incident mileage
3 / 5
crash / fire reports

What owners report

  • Tl* the contact owns 2004 ford f-250 sd. The contact stated while driving her vehicle would shake and stall. There were no warning lights present however, the vehicle was taken to a dealer where the technician diagnosed that injectors 3,5,6 and 7, the exhaust back pressure sensor and the fan clutch…

    filed May 20, 2014

  • Our 2004 f250 diesel 4x4 super duty was parked in the driveway overnight, properly plugged in due to the cold. A neighbor woke us up to state it was on fire. The entire front and interior of the truck was engulfed in flames before the fire department arrived. After it was extinguished, the county…

    filed Jan 26, 2014

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Related service bulletins

  • Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. Model…

    ASI-44404 · Service Bulletin/Repair Instructions · issued Feb 1, 2014
All 2004 Ford F-250 SD TSBs →

Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.