2003 Ford Expedition electrical system problems
104 owner complaints filed with NHTSA name the electrical system on the 2003 Ford Expedition — 17% of all complaints for this model year.
What owners report
“My truck stopped working in November 2025. I was told I needed fuel pump and filter. I replaced those and still didn't crank. I was then told I needed a circuit box. Purchased a circuit box and had it put on. Got my truck back February 2026. March 08,2026, truck went out again. I kept my truck…”
filed Mar 9, 2026
“My Ford Expedition started randomly stalling and it stalled in the highway. The engine just shut down in the middle of the highway and it was such a scary a life endangering experience. This total loss of power in the middle of the highway when vehicles are traveling at highway speeds can cause…”
filed Jan 19, 2024
Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.
Related service bulletins
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the…
TSB 20-2307 · Service Bulletin/Repair Instructions · issued Oct 16, 2020
Electrical System problems in other Expedition years
| Year | Reports | Share |
|---|---|---|
| 2025 Expedition | 4 | 15% |
| 2024 Expedition | 14 | 20% |
| 2023 Expedition | 16 | 25% |
| 2022 Expedition | 19 | 18% |
| 2021 Expedition | 22 | 10% |
| 2020 Expedition | 35 | 9% |
| 2019 Expedition | 17 | 4% |
| 2018 Expedition | 33 | 9% |
| 2017 Expedition | 91 | 26% |
| 2016 Expedition | 33 | 15% |
| 2015 Expedition | 45 | 27% |
| 2014 Expedition | 13 | 18% |
Other reported problem areas on the 2003 Ford Expedition
Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.