2004 Ford F-250 SD vs 2005 Ford F-250 SD
Complaints, recalls, TSBs, investigations and safety ratings side by side, from official federal data. Last verified Aug 7, 2026. Raw complaint counts are not adjusted for sales volume.
| Metric | 2004 Ford F-250 SD | 2005 Ford F-250 SD |
|---|---|---|
| NHTSA complaints | 254 | 295 |
| Recall campaigns | 2 | 3 |
| Service bulletins (TSBs) | 88 | 144 |
| Investigations | 3 | 2 |
| Crash reports | 13 | 6 |
| Fire reports | 12 | 6 |
| NCAP overall rating | — | — |
| EPA MPG (combined) | — | — |
| Median reported mileage | 58,300 mi | 42,500 mi |
Reported problems side by side
| Component | Ford F-250 SD | Ford F-250 SD |
|---|---|---|
| Engine and Engine Cooling | 101 | 37 |
| Suspension | 15 | 118 |
| Electrical System | 56 | 32 |
| Steering | 15 | 67 |
| Power Train | 21 | 16 |
| Fuel System, Diesel | 18 | 15 |
| Vehicle Speed Control | 17 | 10 |
| Tires | 17 | 7 |
Symptoms owners describe
| Stalling | 72 | 39 |
| Hesitation / surging | 32 | 0 |
| Vibration / shaking | 16 | 99 |
| Loss of power | 14 | 8 |
| Electrical failures | 11 | 0 |
| Check engine light | 9 | 5 |
| Overheating | 7 | 0 |
| Won’t start | 5 | 0 |
2004 Ford F-250 SD
2005 Ford F-250 SD
Compare all Ford F-250 SD vs Ford F-250 SD years →
Method. Complaints are unique NHTSA reports. A vehicle that sold more units will naturally accumulate more complaints — use shares and read the underlying reports before drawing conclusions.