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RecallGazette

Vehicle problems, recalls & safety intelligence

2004 Chevrolet Aveo electrical system problems

37 owner complaints filed with NHTSA name the electrical system on the 2004 Chevrolet Aveo18% of all complaints for this model year.

37
Electrical System complaints
18%
share of all complaints
75,750 mi
median reported incident mileage
1 / 5
crash / fire reports

What owners report

  • Ignition switch is overheating. The longer the car is driven (10-15 miles) the hotter it is becoming. It heats up so much that the ignition key becomes quite hot as well...but the switch itself is even hotter. I fear there will be an electrical fire starting soon, and have already decided to stop…

    filed Jul 18, 2018

  • Tl* the contact owns a 2004 chevrolet aveo. The contact stated that while driving at various speeds, the vehicle would suddenly shut off when pressing the accelerator pedal. The vehicle was taken to haley automotive group dealer located in richmond, va but the cause of the failure could not be…

    filed Jul 26, 2017

Verbatim excerpts from complaints filed with NHTSA. Reports are not independently verified.

Related service bulletins

  • Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to…

    General Communication · Service Campaign · issued Aug 26, 2024
  • This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and…

    24-NA-098 · Service Bulletin/Repair Instructions · issued Jun 6, 2024
  • This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

    10-08-45-001H · Service Bulletin/Repair Instructions · issued Mar 28, 2024
All 2004 Chevrolet Aveo TSBs →

Electrical System problems in other Aveo years

YearReportsShare
2011 Aveo1519%
2010 Aveo1624%
2009 Aveo5030%
2008 Aveo4427%
2007 Aveo5023%
2006 Aveo6735%
2005 Aveo6729%
Aveo electrical system problems by year →

Counts are unique NHTSA complaints naming this component group. Complaints are unverified owner reports; mileage is computed only from complaints that included a usable odometer reading.